Passat GLS 4Motion V6-2.8L (ATQ) (2002)
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Brake Master Cylinder: Service and Repair
Brake Master Cylinder From M.Y. 2000, Removing and Installing
Brake master cylinder from m.y. 2000, removing and installing
Special tools and equipment
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3320 Door adjusting wrench
Removing
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Place sufficient lint free cloths in area of plenum chamber, engine and transmission.
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Install bleeder hose and bleeder bottle to the front left brake caliper bleeder screw and open bleeder screw.
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Operate brake pedal until sufficient amount of brake fluid has been pumped out for the brake fluid level in the brake fluid reservoir to sink below
the supply hose.
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Close front left bleeder screw.
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Disconnect off clutch master cylinder supply hose -1- and seal with a plug.
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Disconnect connector off float warning indicator sensor -2-.
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Remove bolt -3-.
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Remove brake fluid reservoir -4-. To do this press down the locking tab on the reservoir and at the same time pull the brake fluid reservoir out of
the sealing plugs.
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Disconnect brake lines -1- on brake master cylinder and seal brake lines and threaded holes with plugs from repair kit Part No. 1 HO 698 311 A.
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Remove nuts -2- for brake master cylinder.
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Remove T 45 torx head bolts -2- using 3320 special tool from brake servo unit.
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Carefully remove brake master cylinder out of brake servo unit.
Installing
