Passat Sedan L4-1781cc 1.8L Turbo (AEB) (1999)
Special tools, testers and auxiliary items required
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Pin wrench V/59
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Torque wrench 5-50 Nm V.A.G 1331
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Door alignment device 3114
Note: The toothed belt tensioner is oil-dampened. Compress it by slowly applying constant pressure. While doing this, tensioner must have a
temperature of at least 30°C, otherwise it cannot be compressed further.
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Coolant Temperature at least 30°C.
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Bring lock carrier into service position. Refer to Body and Frame - Service and Repair - Procedures - Lock Carrier, Removing and
Installing See: Body and Frame/Lock Carrier/Service and Repair/Procedures
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Remove ribbed belt. Refer to Drive Belts, Mounts and Accessories - Ribbed Belt - Service and Repair - Procedures See: Drive Belts,
Mounts, Brackets and Accessories/Ribbed Belt/Service and Repair/Procedures
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Remove ribbed belt tensioner.
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Set crankshaft to TDC Cylinder 1.
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Remove upper portion of toothed belt guard.
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Mark rotational direction of toothed belt.
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Remove harmonic balancer/belt pulley.
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Remove lower toothed belt guard.