Passat Sedan L4-1896cc 1.9L DSL Turbo (1Z) (1997)
Install locking screw
Grease pressure piece and spring in housing in old position
Install lock nut together with adjusting screw
NOTE: After tightening, the marking made during removal (arrow) on the adjusting nut and lock nut must match. If the toothed rod was replaced,
before installing the he rods the steering gear must be readjusted
Adhesive Tape, Applying
Fill slot with sealing compound part No. AKL 450 005 05, or equivalent
Tape slot with adhesive tape 1
Adhesive surface must be dry and free from grease
Power Steering Gear, Adjusting With New Toothed Rod
If a new toothed rod was used, the steering play should be adjusted according to the following description.
Drill a hole 5.1 mm in diameter in the center of the adjusting screw (on the back side renter)
Thoroughly clean adjusting screw
Place toothed rod in center position (measure toothed rod excess right and left)
Install pressure piece and spring in housing if not done yet
Screw adjusting screw and lock nut far enough into the housing so that the markings match
Install gauge and set to "O" with approx. 1 mm preload (make sure that the key does not stick, front of key must not be crowned)
1
tool No. 3315/8, or equivalent
2
tool No. 3315/9, or equivalent,
3
tool No. 3315/1, or equivalent,
4
tool No. VW 387, or equivalent,