Passat Sedan L4-2.0L Turbo (BPY) (2007)
Timing Belt: Removal and Replacement
Toothed Belt, Without Divided Toothed Belt Guard
Toothed Belt, without Divided Toothed Belt Guard
‹› Vehicles from 01.06 have a new toothed belt guard. Distinguishing feature: the upper toothed belt guard does not have a cover - item 25 -=> [
Toothed Belt Guard Cover ] See: Engine, Cooling and Exhaust/Engine/Cylinder Block Assembly/Service and Repair/Engine Overview and the
guard is divided in the engine mount bracket area. Toothed belt, with divided toothed belt guard, removing and installing. Refer to => [ Toothed
Belt, with Divided Toothed Belt Guard ] See: Toothed Belt, With Divided Toothed Belt Guard.
Special tools, testers and auxiliary items required
‹› Engine Support Bracket (T10339)
‹› Insert Pad for Front Fender (T40045), GTI only
‹› Adapter (10 - 222A/18), GTI and Eos only
‹› Bracket for Engine (10 - 222A/1)
‹› Torque Wrench (40-200 Nm) (V.A.G 1332)
‹› Engine Support Bridge (10 - 222A)
‹› In order to be able to remove the engine mount bracket, the engine must be lifted quite far using (10-222A). To prevent damage to the drive axles
from significant bend angles, it is necessary to disengage the drive axles from the transmission.
Removing
-
Remove the engine cover/upper air filter housing. Refer to => [ Engine Cover/Upper Air Filter Housing ] See: Filters/Air Cleaner Housing/Service
and Repair/Removal and Replacement/Engine Cover/Upper Air Filter Housing.
CAUTION!
The fuel system is under pressure!
‹› Wear protective goggles and protective clothing to prevent injuries and contact with skin.
‹› Before disconnecting the line connections, place a cloth around the connection point. Then release pressure by carefully disconnecting
the line.
‹› For safety reasons, interrupt the current supply to the fuel pump, refer to => [ Safety Precautions ] See: Powertrain
Management/Fuel Delivery and Air Induction/Service Precautions/Safety Precautions/Fuel Supply before opening the fuel system
because the fuel pump is activated by the driver door contact switch.
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Disconnect the fuel and ventilation lines - 1, 2 and 3 -. To do so, press the release buttons.