Passat Sedan L4-2.0L Turbo (BPY) (2007)
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Loosen bolts and clamps -arrows- and remove charge air pipe with charge air hose downward.
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Disconnect 6-pin connector from Throttle Valve Control Module -J338-.
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Remove four bolts of Throttle Valve Control Module -J338- and remove them.
Installing
Installation is in reverse order of removal. Note the following:
Tightening torques
Component
Nm
Charge air pipe/charge air hose to engine
10
Throttle Valve Control Module -J338- to
7
intake manifold
If Throttle Valve Control Module -J338- was replaced:
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Adapt Throttle Valve Control Module to Engine Control Module (ECM): VAS5051 Vehicle Diagnostic, Testing and Information System; Guided
Fault Finding; Vehicle System Test or VAS5052; Vehicle Self-Diagnosis
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Erase DTC memory of Engine Control Module (ECM), Diagnostic mode 4: Reset/erase diagnostic data.
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Generate readiness code
Engine Mechanical, Fuel Injection Ignition - MFI
Throttle Valve Control Module J338, Removing And Installing
Removing:
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Remove engine cover/air filter.
Rabbit/GTI:
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Remove pipe - A - and hose - B - - arrows -.
All vehicles:
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Remove noise insulation