Passat Sedan 4Motion V6-2.8L (ATQ) (2003)
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Do not disconnect brake hose when changing brake pads
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Removing:
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Remove brake pads, Refer to Brake Pads, Removing and Installing, See -item 13
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Install brake pedal depressor VAG1869/2
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Remove brake hose -item 1 - from brake caliper
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Installing:
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Install brake pads, Refer to , Refer to Brake Pads, Removing and Installing, See -item 13
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Install brake hose -item 1 - onto brake caliper
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Remove brake pedal depressor VAG 1869/2
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Bleed brake system, Refer to Brake Bleeding
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Servicing, Refer to Front / 2FN Brake Caliper, Servicing, Overview
12 - Retaining spring
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Insert in both brake caliper housing drillings
Note: Inserting into both holes the retaining spring must be pushed under the brake carrier. Faulty installation will not allow compensation of
outer pad wear and therefore the pedal travel increases.
13 - Brake pads
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With wear indicator
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Thickness 14 mm
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Wear limit: 7 mm including backing plate
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With wear indicator
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Warning lamp lights up on instrument panel when wear limit is reached (limit: 2 to 3 mm)
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Always replace both sides
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Removing and installing, Refer to Brake Pads, Removing and Installing,
14 - Brake disc
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Ventilated brake disc: diameter 334 mm
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Brake disc thickness: 32 mm
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Wear limit: 30 mm
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Always replace both sides
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Left differs from right. Arrow points in direction of normal travel
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Remove brake caliper prior to removing
Brake Pads, Removing and Installing
Brake pads, removing and installing
Special tools and equipment
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VAG1331 Torque wrench (or equivalent)
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Piston resetting tool
Removing
Note: When reusing brake pads mark location, install in same position otherwise uneven braking!
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Remove wheels.
