Passat Sedan 4Motion W8-4.0L (BDP) (2002)
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Rotate engine only when camshaft adjuster is installed
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Installing,Adjusting valve timing, Refer to Intake/Exhaust, Adjustments
10. 60 Nm - 1/4 turn (90°) further
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Replace
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Contact surface of sender wheel must be dry around bolt head when assembled
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To remove and install, counter-hold with 32 mm open jaw wrench on camshaft, Refer to Camshaft, Engine, Service and Repair
11. Intake camshaft adjuster
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Cylinder bank 1
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Identification: B1 and E7
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Observe installation position to camshaft roller chain
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Rotate engine only when camshaft adjuster is installed
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Installing, Adjusting valve timing, Refer to Intake/Exhaust, Adjustments
12. Camshaft roller chain
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Cylinder bank 1
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Mark direction of rotation before removing (installation position) - -
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Observe installation position to camshaft adjusters
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Installing,. Adjusting valve timing, Refer to Intake/Exhaust Valve, Adjustments
13. Pivot pin, 12 Nm
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For tensioning rail item 14
14. Tensioning rail
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For camshaft roller chain item 12
15. Seal
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Replace if damaged or leaking
16. Chain tensioner, 40 Nm
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For camshaft roller chain item 12
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Only rotate engine when chain tensioner is installed
17. 60 Nm - 1/4 turn (90°) further
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Replace
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Counter-hold with T10069 to loosen and tighten, Adjusting timing, Refer to Intake/Exhaust, Valve, Adjustment
18. Sprocket
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For camshaft roller chain items 12 and 35
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Installing, Adjusting timing, Refer to Intake/Exhaust, Valve, Adjustment
19. Chain tensioner with tensioning plate
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For roller chain item 23
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Lock chain tensioner with drill bit (diameter: 3.5 mm)
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Only rotate engine with chain tensioner installed
20. Securing plate
21. Sprocket
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For roller chain item 23
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Installing, Adjusting timing, Refer to Intake/Exhaust, Valve, Adjustment
22. Crankshaft sprocket
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Integral part of crankshaft
23. Roller chain
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Mark direction of rotation before removing (installation position)
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Installing, Adjusting timing, Refer to Intake/Exhaust, Valve, Adjustment
24. Guide rail
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For roller chain item 23
25. Locating pin without collar, 10 Nm
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For guide rail item 24
26. 10 Nm
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Insert with locking fluid D 000 600 A2
27. Intermediate shaft
28. Guide rail
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For camshaft roller chain item 35
29. Pivot pin, 10 Nm
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For guide rail, item 28
30. 9 Nm
31. Chain tensioner
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For camshaft roller chain item 35
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Lock chain tensioner with drill bit (diameter: 3.5 mm)
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Only rotate engine with chain tensioner installed
32. Stop plate
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For chain tensioner, item 31
33. Exhaust camshaft adjuster
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Cylinder bank 2
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Identification: B2 and AS