Passat Sedan 4Motion W8-4.0L (BDP) (2002)
Fuel Level Sensor: Service and Repair
Auxiliary Tank Fuel Level Sensor -G292-, Removing And Installing
Special tools, testers and auxiliary items required
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Wrench for fuel tank sender 3087
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Torque wrench (40..0.200 Nm) V.A.G1332
Removing
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Observe safety measures before performing repair work.
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Turn ignition and all electrical consumers off and remove ignition key.
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With ignition switched off disconnect battery ground strap.
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Remove fuel delivery unit Item - 4 -.
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Release and pull off terminals for wires - 3 - and - 4 -.
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Lift retaining tabs - 1 - and - 2 - with a screwdriver and pull Auxiliary tank fuel level sensor -G292- out downward.
Installing
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Insert auxiliary tank fuel level sensor in guides on fuel delivery unit and push up until it engages.
Further installation is performed in the reverse order.