Passat Sedan 4Motion W8-4.0L (BDP) (2002)
Clutch Pedal Assembly: Service and Repair
Clutch Pedal and Over-Center Spring
Clutch Pedal And Over-center Spring, Removing And Installing
Removing
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Remove cover below instrument panel. See: Body and Frame/Interior Moulding / Trim
Notes:
Make sure that the clutch pedal switch -arrow- is not pressed out of the securing clip. The thread of the switch will be damaged and the
switch must be replaced.
In order to guaranteed sufficiently secure seating, you can install the clutch pedal switch -arrow- one time only.
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Detach clutch pedal from master cylinder by prying out securing clip for pin with screwdriver -arrow 2- and pulling out pin -arrow 2-
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Press clutch pedal securing clip -arrow 1- off pivot pin with a screwdriver.
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Remove plug -arrow 2-
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Press clutch and brake pedal pivot pin out to right, until clutch pedal can be removed.
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If necessary press brake pedal securing clip off pivot pin with a screwdriver.
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Take out clutch pedal and over-center spring.
Installing
The installation procedure is the reverse of the removal sequence, when installing note the following: