Passat Syncro Wagon V6-2.8L (ATQ) (2000)
Brake Caliper: Service and Repair
Rear Brake Caliper
Servicing
Rear brake caliper, servicing
Note:
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Install all parts supplied in repair kit.
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New brake calipers are filled and prebled.
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Apply film of lubricant G 052 150 A2 to brake cylinders, pistons and seals.
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When performing repairs it is essential to pre-bleed calipers (without brake pads) before installing
1. Self-locking bolts
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30 Nm (22 ft. lbs.)
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Replace
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Counter-hold on guide pin when torquing and loosening
2. Brake caliper housing with parking brake cable lover
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If leak exists at parking brake cable lever replace caliper housing
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After repairing, pre-bleed caliper housing
3. Bleeder valve
4. Dust cap
5. Sealing ring
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Removing and installing
6. Piston with automatic adjustment
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Removing and installing
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Apply film of lubricant G 052 150 A2 to piston before installation
7. Protective seal
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Pull outer lip onto piston
8. Guide pins
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Grease before installing protective cap
9. Protective cap
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Install on brake carrier and guide pin
10. Brake carrier with guide pin and protective cap
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Supplied as replacement part, assembled with grease on guide pins
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If protective caps or guide pins are damaged, install repair kit. Grease is supplied to lubricate guide pins.