Passat Syncro Wagon V6-2.8L (ATQ) (2000)
1. Flywheel
Ensure centering pins are a tight fit
Contact surface for clutch lining must be free of grooves, oil and grease
If white spots are present on flywheel -A- and pressure plate -B, align them during assembly
Removing and installing, refer to Manual Transmission/Transaxle - Flywheel - Service and Repair - Procedures
2. Clutch plate
Diameter, refer to Clutch, M/T - Application and ID See: Application and ID
Installation position with two part flywheel: the clutch plate lining must contact the flywheel
Installation position without two-part flywheel: spring cage faces the pressure plate
Centering see Fig. 1
Lightly grease splines
Note:
Clean input shaft splines and on used clutch plates, the hub splines, remove corrosion and apply only a very thin coating of grease Part No:
G 000100 to the input shaft splines. Then move clutch plate to and fro on input shaft unto hub moves freely on shaft. Excess grease must
be removed.
3. Pressure plate
Removing and installing see Fig. 1
Check ends of diaphragm spring see Fig. 2
If white spots are present on flywheel -A- and pressure plate -B-, align them during assembly
Note:
Pressure plates are protected against corrosion and greased. Only the contact surface may be cleaned, otherwise the service life of the
clutch will be considerably reduced.
4. Bolt, 25 Nm
Loosen and tighten gradually and diagonally
5. Needle roller bearing
Driving in and out, refer to Pilot Bearing - Service and Repair - Procedures