Passat Wagon L4-1.9L DSL Turbo (AAZ) (1996)
5
Bolt
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Tighten to: 56 Nm (41 ft lb)
6
Self Locking Bolt
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Tighten to: 65 Nm (26 ft lb)
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Always replace
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When loosening or tightening, counter hold on guide pin -7-
7
Guide Pin
8
Protective Cap
9
Pad retaining springs
-
Always replace when changing pads
10
Backing plate ring
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Distance between ring collar to backing plate: 9.5 mm
11
Brake carrier with guide pins and protective cap
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Supplied as replacement part assembled with sufficient grease on guide pins
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If guide bolts or protective caps are damaged, install repair kit and use grease pack to lubricate guide bolts
12
Brake pads
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Always replace on both sides
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Thickness: 12 mm (0.472 inch)
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Wear limit: 7 mm (0.276 inch) (includes backing plate)
13
Brake caliper
14
Outer wheel bearing
15
Nut
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Adjusting wheel bearing play. Refer to Transmission and Drivetrain.
-
Secure with locking ring and a new cotter pin
16
Cotter pin
-
Always Replace
17
Grease cap
-
Removing/installing. Refer to Transmission and Drivetrain.
18
Lock ring
19
Thrust washer
20
Wheel bolt
-
Tighten to 110 Nm (81 ft lb)
21
Brake disc
-
Diameter:
FWD models: 226 mm
AWD models: 239 mm
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Thickness, all models 10 mm (0.394 inch)
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Wear limit 8 mm (0.315 inch)
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When worn always replace discs on both sides
22
Inner wheel bearing
23
Seal
24
Rotor for ABS Wheel Speed Sensor
-
To drive off, insert drift through wheel bolt holes
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Drive on with suitable sleeve
25
Bolt
-
Tighten to: 60 Nm (44 ft lb)
26
Dished washer
-
Large contact surface faces splash shield
27
Backing plate
28
Stub axle
29
Parking brake cable
30
Spring clip
Removal
NOTE: If the brake pads are to be reused, mark their installed positions before removal. Install in their original positions to avoid uneven braking.
1. Remove wheels.