Passat Wagon L4-1.9L DSL Turbo (AAZ) (1996)
Install installation sleeve tool No. 3315/22, or equivalent, into the housing
Slide toothed rod into the housing
When sliding, make sure that the sealing ring is pressed into the groove of the piston without jamming
Slowly introduce the toothed rod into the housing
Pull protective tube tool No. 3315/13, or equivalent, off the toothed rod
Align teeth of toothed rod in such a way that they point toward the teeth of the pinion
Screw mounting sleeve tool No. 3315/18, or equivalent, on toothed rod and coat with hydraulic oil
Carefully slide toothed rod guide 1 over the toothed rod into the housing to stop
Slide toothed rod completely into the housing.
Place lock washer in the housing and press in far enough until the groove in the lock washer in the slot of the housing is visible
13Install new safety wire in the hole of the lock washer (arrow)
Pull safety wire in by turning the lock washer. (after pulling in, turn the lock washer approx. 1/2 revolution further)
1
Safety wire in repair kit is not formed as a ring, but supplied as a straight wire
2
Pliers (standard commercial)
Valve Body, Installing
Carefully drive lower ball bearing for valve body into stop
Ball bearing must not be tipped when driving in