Passat Wagon L4-1.9L DSL Turbo (AAZ) (1996)
Synchronizer Hub: Service and Repair
Disassembling/Assembling 3RD/4TH Operating Sleeve/Gear Hub
DIsassembling 3rd Gear (3GR) And 4th Gear (4GR) Operating Sleeve And Synchro-hub
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1 Spring
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2 Locking piece
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3 Operating sleeve
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4 Synchro-hub
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Slide operating sleeve over synchro-hub
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Recesses for locking pieces, in synchro-hub and in operating sleeve, must be aligned
Assembling 3rd Gear (3GR) And 4th Gear (4GR) Operating Sleeve And Synchro-hub
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Operating sleeve installed over synchro-hub
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Insert locking pieces and install springs
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Spring ends must be offset by 120°
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Bent end of spring must engage in locking piece
Pressing On 3rd Gear (3GR) And 4th Gear (4GR) Operating Sleeve And Synchro-hub With Operating Sleeve