Passat Wagon L4-1.9L DSL Turbo (AHU) (1997)
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Only on models with ABS
8
Hex bolt
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Tighten to: 10 Nm (7 ft lb)
9
Splash plate
10
Wheel bearing housing
11
Brake carrier with guide pins and protective caps
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Replacement part comes assembled with grease
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Use repair kit if protective caps are damaged
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Lubricate guide bolts with grease supplied in repair kit
12
Heat deflector
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Insert in piston
13
Brake caliper housing
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Do not disconnect brake fluid hose when changing pads
14
Self-locking hex bolt
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Tighten to: 35 Nm (26 ft lb)
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Always replace
15
Guide pin
16
Ribbed Bolt
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Tighten to: 125 Nm (92 ft lb)
17
Protective cap
18
Hex socket head bolt
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Tighten to: 10 Nm (7 ft lb)
19
ABS Wheel Speed Sensor
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Install with lubricating paste, Part No. G 000 650 or equivalent
Removal
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Remove lower brake caliper housing securing bolt.
Counter hold on guide pin
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Swing caliper upward
remove brake pads
Installation
NOTE:
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Before inserting new brake pas, press piston back using a suitable resetting tool.
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Before pressing back the piston, remove some fluid from the reservoir using a bleeder bottle.
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If fluid in the reservoir has been topped up fluid may overflow and cause damage.