Passat Wagon L4-1.9L DSL Turbo (AHU) (1997)
7
Brake caliper housing with parking brake cable lever
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Replace if leaking fluid at parking brake lever
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Fill with fluid and pre-bleed before installing
8
Guide pins
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Lubricate with grease before installing protective cap
9
Protective cap
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Install on guide bolts and brake pad carrier
10
Brake pad carrier with guide pins and protective cap
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Supplied as replacement part with pre-lubricated guide bolts and protective caps.
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If protective caps or guide bolts are damaged install repair kit and use grease pack supplied to lubricate guide bolts.
Removal
Rear Caliper Piston Removal
1. Remove piston as follows:
a. Install piston tool 3272, or equivalent into caliper with collar of tool (arrow) next to caliper piston as shown in illustration.
b. Turn knurled wheel of tool counterclockwise to remove piston.
NOTE: If piston is difficult to turn use open-end 13 mm wrench on flats provided (arrow A).
Rear Caliper Seal Removal
2. Carefully remove seal using VAG 1474/5.
Installation
Rear Caliper Piston Dust Seal Installing
1. Install dust boot onto piston.