Passat Wagon L4-1.9L DSL Turbo (AHU) (1997)
CAUTION: The oil level must not exceed the maximum mark on the dipstick or there is danger of damage to the catalytic convertor.
COMPONENT NOTES
Gasket (2)
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Replace if damaged.
Dipstick (3)
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The oil level must not be above the maximum mark, service as follows:
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Oil level in area above shaded zone up to max. mark: DO NOT TOP UP WITH ENGINE OIL!
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Oil level in shaded zone: Engine oil can be topped up.
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Oil level in area from the minimum mark up to the shaded zone: Top-up engine oil
Guide (4)
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Remove to suck out oil.
0.3 bar Oil Pressure Switch (5)
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Tighten to 25 Nm (18 ft. lbs.).
Banjo Bolt (6)
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Tighten to 25 Nm (18 ft. lbs.).
Oil Seal (7)
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Always replace.
Oil Pressure Switch (9)
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Tighten to 25 Nm (18 ft. lbs.).
Bolt (11)
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25Tighten to 25 Nm (18 ft. lbs.).
Gasket (12)
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Always replace.
O-ring (13)
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Always replace.
Oil Cooler (14)
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Coat contact area to flange, outside the seal, with AMV 188 100 02. or equivalent.
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Ensure clearance to adjacent components.
Nut (15)
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25Tighten to 25 Nm (18 ft. lbs.).
Oil Filter (16)
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Loosen with strap wrench.
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Tighten by hand.
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Note any installation instructions on filter.
Oil Pump Cover With Oil Pressure Relief Valve (18)
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Opening pressure: 5.7-6.7 bar (83-97 psi).
Bolt (19)
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Tighten to: 10 Nm (7 ft. lbs.).
Oil Pan (20)
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Clean sealing surface before installing.
Oil Pan Drain Plug (21)
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Tighten to: 30 Nm (22 ft. lbs.).
Oil Pan Bolts (22)
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Tighten to: 10 Nm (7 ft. lbs.).
Gasket (23)
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Always replace.