Passat Wagon L4-1.9L DSL Turbo (AHU) (1997)
Clutch: Service and Repair
1ST to 3RD Gear Clutch (K1)
COMPONENT NOTES AND INFORMATION
1
Supporting ring
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4-piece, unclip from inner plate carrier
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Installing, refer to Fig. 2, below.
2
Inner plate carrier
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Inserting, refer to Fig. 4, below.
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Assembling, refer to Fig. 2, below.
3
Circlip
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Different thicknesses
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Mark after removing and install in same position
4
Thrust plate
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Smooth side faces inner plate
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Install together with inner plate carrier, refer to Fig. 2, below.
5
Inner plate
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Quantity, refer to Page 00-6
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Installing, refer to Fig. 2, below.
6
Outer plate
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Quantity. See: Application and ID
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Installing, refer to Fig. 2, below.
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Always 1.5 mm thick
7
Outer plate
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Always 2 mm thick
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Installing, refer to Fig. 2, below.
8
Corrugated washer
9
Circlip
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Removing and installing Fig. 1, below.
10
Piston cap
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Sealing lips are vulcanized to cap
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Moisten sealing lips with ATF before installing
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Turn cap slightly when installing
11
Intermediate spring ring
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With spring supporting shell and compression springs
12
Piston
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Sealing lips are vulcanized to piston