Passat Wagon L4-1.9L DSL Turbo (AHU) (1997)
Clutch Pedal Assembly: Service and Repair
Clutch Pedal Spring
WARNING: Always replace circlips and self-locking nuts and bolts
CAUTION: On vehicles with an anti-theft radio, make sure you know the radio activation code before disconnecting the battery.
NOTE:
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Disconnect the battery Ground (GND) strap.
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Lubricate all bearing and contact surfaces with MoS2 lubricant.
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Before starting work on the pedal cluster, remove the instrument panel lower left trim panel, refer to Body and Frame.
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Follow General repair instructions.
COMPONENT NOTES AND INFORMATION
1
Locking clip
2
Pivot pin for clutch pedal
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Knock out with drift
3
Mounting bushing
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Check for wear, replace if necessary
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Drive out with drift 3121
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Press in by clamping in vice, use vice clamps
4
Clutch pedal
-
Removing and installing, refer to Replacement. See:
5
Retainer
-
Removing and installing, refer to Replacement. See:
6
Clutch master cylinder operating rod
7
Gasket
-
Always replace
8
Self-locking hex nut
-
Always replace
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Tighten to: 25 Nm (18 ft lbs)
9
Supply hose
10
Master cylinder
-
Removing and installing, refer to Replacement. See:
11
Over-center spring
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Removing and installing, refer to procedure below.
12
Over-center spring mounting
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Install in mounting bracket