Passat Wagon L4-1.9L DSL Turbo (AHU) (1997)
Synchronizer Ring: Specifications
MEASUREMENT SPECIFICATIONS
Synchro-ring Wear For 1st, 3rd And 4th Gears
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Press synchro-ring onto gear and measure gap -a- with feeler gauge.
1st Gear Gap -a-
New: 1.0-1.7 mm (0.039 0.067 inch)
Wear Limit: 0.5 mm (0.020 inch)
3rd Gear (3GR) Gap -a-
New: 1.0-1.7 mm (0.039 0.067 inch)
Wear Limit: 0.5 mm (0.020 inch)
4th Gear (4GR) Gap -a-
New: 1.0-1.7 mm (0.039 0.067 inch)
Wear Limit: 0.5 mm (0.020 inch)
Synchro-Ring Wear For 2nd Gear
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Press synchro-ring, outer ring and inner ring onto cone of 2nd gear.
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Measure gap -a- with feeler gauge.
2nd gear Gap -a
New: 1.2-1.8 mm (0.7-0.071 inch)
Wear Limit: 0.5 mm (0.020 inch)
Synchronizer Inner Ring Wear, 2nd Gear
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Press inner ring onto cone of 2nd gear.
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Measure gap -a- with feeler gauge.
2nd gear Gap -a-:
New: 0.75-1.25 mm (0.030-0.049 inch)
Wear Limit: 0.3 mm (0.012 inch)
Synchro-Ring Wear, 5th Gear
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Press synchro-ring onto cone of gear and measure gap -a- with feeler gauge.
Gap -a- 5th gear:
New: 1.10-1.70 mm (0.043-0.067 inch)