Passat Wagon L4-1.9L DSL Turbo (AHU) (1997)
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Determine required thickness of adjustment shim from tables (ref images)
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Example: Measured play - 1.21 mm, shim thickness from chart = 1.175 mm
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Remove input shaft and press tapered roller bearing outer race out of transmission housing. Use tool VW 447i
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Press tapered roller bearing outer race back into transmission housing with 1.175 mm shim (example)
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Install transmission housing
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Tightening torque: 25 Nm (18 ft lb) plus additional 90° (1/4-turn)
Checking Adjustment