Passat Wagon L4-1.9L DSL Turbo (AHU) (1997)
Input Shaft: Service and Repair
1
-
Clutch housing
2
-
Tapered roller bearing outer race
3
-
Tapered roller bearing inner race
4
-
Input shaft
5
-
3rd gear (3GR)
6
-
Circlip -- Always replace
7
-
4th gear (4GR)
8
-
Tapered roller bearing inner race
9
-
Thrust washer
10
-
Tapered roller bearing outer race
11
-
Shim
12
-
Transmission housing
13
-
Sleeve for needle roller bearing
14
-
Needle roller bearing
15
-
5th gear
17
-
Spring
16
-
5th gear synchronizer with cast locking lugs on synchro-ring
18
-
Lock pieces
19
-
5th gear synchronizer hub (synchro-hub)
20
-
5th gear operating sleeve
COMPONENT DISASSEMBLY-IDENTIFICATION-INSPECTION PROCEDURES
NOTE: The numbers in (parentheses) below, refer to the components key for the exploded image above. The components which require
additional disassembly are listed below with a following procedure. The procedures are listed in the order the components are listed, and are not
intended to be a sequential disassembly/assembly procedure.
(2) Tapered roller bearing outer race