Passat Wagon L4-1.9L DSL Turbo (AHU) (1997)
Installation Position Of 1st/2nd Gear Operating Sleeve/synchro-hub
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Splines on operating sleeve (arrow 1) face toward splines for 3rd gear (3GR) and 4th gear (4GR) synchro-hub (A)
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Wide shoulder of synchro-hub (arrow 2) faces toward 1st gear (B)
Pressing On 1st/2nd Gear Synchro-hub With Operating Sleeve
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Before pressing on, place 1st gear synchro-ring onto 1st gear
(16) - 2nd gear synchronizer ring (synchro-ring)
Identifying 2nd vs 1st Gear Synchro-Ring By Teeth
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1st gear synchro-ring has 3 ground-down half teeth (arrow)
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2nd gear synchro-ring has 2 or 3 ground-down half teeth (arrow)
Identifying 2nd vs 1st Gear Synchro-Ring By Recesses
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1st gear synchro-ring; no recesses
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2nd gear synchro-ring; three recesses (arrows)