Passat Wagon L4-1.9L DSL Turbo (AHU) (1997)
(19) 2nd gear
Installation Position For 2nd Gear
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High shoulder (A) faces toward 1st gear (B)
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Recesses in shoulder (arrows) engage in lugs of outer ring
(22) Sleeve for 3rd gear (3GR) needle roller bearing
Pressing Off 3rd Gear To Remove Sleeve
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A - Separator, 22-115 mm e.g. Kukko 17/2
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B - 17 mm hex-head bolt (M10 x 20)
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Support the separator tool so that the lst/2nd gear operating sleeve stays in position and is NOT pulled off
Pressing On Sleeve For 3rd Gear (3GR) Needle Roller Bearing
(25) 3rd gear (3GR) synchronizer ring (synchro-ring)
Checking 3rd Gear Synchro-ring For Wear