volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

2ND and 4TH Gear Brake -B2-|Page 6810 > < 2ND and 4TH Gear Brake -B2-|Page 6808
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Clutch: Adjustments
Clutch Play Between -K1- and -K2-

Clutch Play between -K1- and -K2-, adjusting. 
- To adjust clutch play install components without shim (item 6)    See: Adjustments

1

Transmission housing
^

Transmission installed up to small input shaft    See: Service and Repair

2

Axial needle bearing with washer
^

Axial needle bearing faces toward small input shaft.

^

Washer Faces toward -K3-.

3

3rd and 4th gear clutch -K3- with turbine shaft.

4

O-ring

5

1st and 3rd gear clutch -K1-.

6

Shim
^

Do not install when adjusting clutch play.

^

Up to 3 shims can be installed.

7

Reverse gear clutch -K2-.

Conditions 
^

Planet carrier installed and adjusted.

Calculating "a": 

^

Transmission housing must be mounted on assembly stand so input gear faces downward for measuring sequence, as illustrated.

2ND and 4TH Gear Brake -B2-|Page 6810 > < 2ND and 4TH Gear Brake -B2-|Page 6808