Passat Wagon L4-1781cc 1.8L DOHC Turbo (ATW) (2000)
Input Shaft: Service and Repair
Input shaft, disassembling and assembling
Note:
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When installing new gears or input shaft.
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If parts are exchanged which will affect the position of the ball bearings, the input shaft must be re-adjusted. See: Adjustments
1. Circlip
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Identification
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Installation position; see Fig. 11 item 1
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Determining thickness; see adjusting input shaft, See: Adjustments
2. Ball bearing
3. Circlip
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Identification
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Installation position; see Fig. 11 item 2
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Determining thickness; see adjusting input shaft.
4. Transmission housing
5. Needle bearing
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Removing; see Fig. 1
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Installation position; see Fig. 2
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Pressing in; see Fig. 3
6. Input shaft
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Adjusting
7. Needle bearing
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For 3rd gear
8. 3rd gear
9. Spring
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Install in 3rd gear; see Fig. 9
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Application
10. 3rd gear synchronizer ring
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Checking for wear Fig. 10
11. Circlip
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Installation position; see Fig. 11 item 3
12. 3rd and 4th gear synchronizer hub
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Shoulder faces 3rd gear