Passat Wagon L4-2.0L (ABA) (1995)
Steering Gear: Service and Repair
Assembly Overview
Power Assisted Steering Box (TRW)
Assembly overview, power assisted steering box (TRW)
Determine cause of any malfunctions, using pressure and leak testing.
NOTE:
Always replace self-locking nuts and bolts.
Welding and straightening work on steering components is not permitted.
To grease the rack use only steering gear grease, Part No. AOF 063 000 04, or equivalent.
Type of oil: Hydraulic oil part No. G 002 000, or equivalent
Oil system capacity: 0.7-0.9 liter. (0.74-0.95 qt)
Supply and pressure line routing. See: Power Steering/Power Steering Line/Hose/Service and Repair
1. Self-locking nut 30 Nm (22ft lb)
2. Steering gear
Removing and installing See: Power Steering Gear, Removing & Installing
Adjusting See: Adjustments
3. Sealing Ring
Always replace
4. Threaded connection
30 Nm (22 ft lb)
Return line
5. Hex nut 30 Nm (22 ft lb)
6. Tie rod end
separating See: Power Steering Gear, Removing & Installing
7. Hex nut 50 Nm (37 ft lb)
8. Clamp
9. Boot
Pull on and off over the tie rod