Passat Wagon 4Motion V6-2.8L (ATQ) (2003)
/Page-1513001.png)
Brake Caliper: Service and Repair
Front Brakes
Overview
C54 brake caliper, servicing
Note:
^
When carrying out repairs install all parts supplied in repair kit.
^
New brake calipers are filled with brake fluid and are pre-bled.
^
Apply thin coat of installing paste G 052 150 A2 to brake cylinders, pistons and seals.
1 - Dust cap
2 - Bleed valve
^
Apply thin coat of assembly paste G 052 150 A2 to threads before screwing in
3 - Self-locking hex bolt, 35 Nm
^
Always replace
^
When loosening and tightening counterhold on guide pin
4 - Guide pin
5 - Protective cap
^
Pull onto brake carrier and guide pin
6 - Brake carrier with guide pin and protective cap
^
Supplied as assembled replacement part, with sufficient grease on guide pins
^
If protective caps or guide pins are damaged install repair kit. Use grease packet supplied to lubricate guide pins
7 - Protective seal
^
Do not damage when installing piston
8 - Piston
^
Removing and installing, Refer to Front Caliper Piston, Removing and Installing
^
Apply thin coat of paste G 052 150 A2 to piston before installing
9 - Seal
^
Removing and installing, Refer to Front Caliper Piston, Removing and Installing
10 - Brake caliper housing
Front Caliper Piston, Removing and Installing
