Passat Wagon 4Motion V6-2.8L (ATQ) (2003)
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Remove brake pedal depressor VAG1869/2
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Bleed brake system
6 - Ribbed combi bolt, 120 Nm
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Clean ribs if re-using
7 - Brake carrier
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Bolt to wheel bearing housing
8 - Brake pads
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Without wear indicator
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Thickness 14 mm
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When worn always replace both sides
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Removing and installing, Refer to Brake Pads, Removing and Installing
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Wear limit: 7 mm including backing plate
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The arrow on the inner pad (with spring) must point in the direction of brake disc rotation when moving forward. May create noises if
incorrectly installed.
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There is an adhesive foil on the backplates of the outer brake pads. The protective foil must be pulled off before inserting.
9 - Retaining spring
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Insert in both holes of brake caliper housing
Note: The retaining spring must be pressed under the brake carrier after inserting into both holes. Faulty installation will not allow compensation
of outer pad wear. This will cause pedal travel to increase.
10 - Brake disc
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Vented brake disc to vehicle identity No. 3B X 124 107: diameter 282.5 mm
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Vented brake disc from vehicle identity No. 3B X 124 108: 282.5 mm
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Brake disc thickness: 25 mm
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Wear limit: 23 mm
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When worn always replace both sides
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Remove brake caliper prior to removing
11 - Retainer
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Bolt to brake caliper housing
12 - Hex bolt, 10 Nm
13 - Brake pads
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With wear indicator
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Warning lamp lights up on instrument panel when wear limit is reached (limit: 2 to 3 mm)
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Thickness 14 mm
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Always replace both sides
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Removing and installing, Refer to Brake Pads, Removing and Installing
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Wear limit: 7 mm including backing plate
14 - Connector
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For pad replacement remove from bracket -item 15-
15 - Bracket
Brake Pads, Removing and Installing
Brake pads, removing and installing
Special tools and equipment
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VAG 1331 Torque wrench (or equivalent)
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Piston resetting tool
Removing
Note: When reusing brake pads mark location and install in same position, otherwise uneven braking will occur!