volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Door seals > < Door handle with inner profile key - Assembly overview
General body repairs, exterior
Doors front
Removing and installing lock cylinder with inner profile key
 
N57-0299

Removing

  • ‒ → Clamp door handle (on key) in a vice using vice clamps.
  • ‒ Press paddle -1- down in direction of arrow.
  • ‒ Pull out locking plate -2-.
  • ‒ Take off paddle and spring.
 
N57-0300
  • ‒ → Take mounting -1- and coupling plate -2- off lock cylinder.
 
N57-0093
  • ‒ → Turn lock cylinder -1- through 90°.
  • ‒ When doing this, ensure that the free wheel sleeve -2- does not also turn.
  • ‒ Take lock cylinder out.

Installing

 
N57-0300

Lock cylinder inserted into handle.

  • ‒ → Release door handle from vice and vice clamps.
  • ‒ Fit mounting -1- and coupling plate -2 onto lock cylinder.
 
N57-0301
  • ‒ → Fit spring -1- into lock cylinder housing so that the spring end points to rear.
 
N57-0302
  • ‒ → Fit assembly tool T10009 so that smaller slot -arrow- is on spring -1-.
 
N57-0306
  • ‒ → Press outer sleeve of assembly tool down until it lies on mounting -1-.
 
N57-0304

The assembly tool is shown sectionised to show the following assembly steps more clearly.

  • ‒ → Turn assembly tool T10009 180° to right until the slot -arrow- points forwards.
 
N57-0305
  • ‒ → Press assembly tool centre rod -1- down. This presses the spring together.
  • ‒ The end of the spring jumps out of the slot and engages in the mounting.
 
N57-0290
  • ‒ → Now lift the outer sleeve -1- of the assembly tool up carefully.
  • Now the centre rod -2- is visible which is pushed over the lock cylinder.
 
N57-0291
  • ‒ → Lift assembly tool T10009 until the groove in lock cylinder is visible.
  • ‒ Spring -1- must be engaged in mounting -arrow-.
  • ‒ The spring can be pushed into the slot in the lock cylinder with a screwdriver if an aid is required.
  • ‒ Remove assembly tool.
 
N57-0292
  • ‒ → Fit paddle onto spring and press down.
  • ‒ A circular movement of the paddle releases the spring from the slot in the lock cylinder and it can be pressed together again.
 
N57-0293
  • ‒ → Insert locking plate.

Perform functional check.

Door seals > < Door handle with inner profile key - Assembly overview