volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing coolant temperature sender G62 > < Installing and adjusting
Climatronic - engine compartment
   
Climatronic - engine compartment
  Note
Parts marked “*” can be repaired only in workshops with suitable equipment and specially trained mechanics because the refrigerant must be evacuated beforehand using, for example, the air conditioning service station -VAS 6007A-.
1 - Refrigerant hose*
q   From expansion valve to air conditioner compressor.
q   With damper.
2 - Refrigerant line*
3 - Refrigerant hose*
q   From expansion valve to receiver with dryer bag.
4 - Evacuating and charging valve*
q   Releasing refrigerant into the environment is a punishable offence.
5 - Expansion valve*
6 - Dust and pollen filter
q   With active charcoal filter.
q   Removing and installing → Chapter.
7 - Water drain valve
q   Checking → Chapter.
8 - Quick release coupling
q   Removing and installing → Chapter.
q   Not present with all types of engines.
9 - Coolant temperature sender -G62-
q   Coolant temperature sender -G62- switches off air conditioning system magnetic coupling -N25- when the coolant temperature is too high (off at 119°, on at 112°).
q   Removing and installing → Chapter.
10 - Radiator fan control unit -J293-
11 - Ambient temperature sensor -G17-
q   Function: temperature sensor controls temperature flap and fresh air blower, depending on temperature.
q   Emergency operation during failure:fresh air intake duct temperature sensor -G89- takes over the function. If both sensors are defective, operation continues with an assumed value of +10° C. Air recirculation is not possible. The control and display unit for Climatronic air conditioning system -E87- displays “--”.
q   Removing → Chapter.
12 - Receiver with dryer bag*
q   Functions → Chapter.
13 - High-pressure safety valve*
q   Checking → Chapter.
14 - Refrigerant hose*
q   From air conditioner compressor to condenser.
15 - Air conditioner compressor*
q   Manufacturer: Sanden, designation: SD6-V12
16 - High pressure sender -G65-
q   Removing → Chapter.
q   Torque setting: 8 Nm
q   Renew O-ring (note part number).
q   The high pressure sender -G65- can be removed without extracting the refrigerant from the refrigerant circuit.
q   The high pressure sensor -G65- supplies information to radiator fan control unit -J293- and engine control unit.
Function:
q   Switches radiator fan -V7- to next higher speed when pressure increases in refrigerant circuit.
q   The high pressure sender -G65- cannot be checked via the Climatronic self-diagnosis, but only via the engine control unit self-diagnosis.
q   Check high pressure sender -G65- → Chapter.
q   Switches off the air conditioner when the pressure is high (for example, insufficient engine cooling).
q   Switches off the air conditioner when the pressure is too low (for example, loss of refrigerant).
17 - Air conditioning system magnetic coupling -N25-
q   Repairing → Chapter.
18 - Condenser*
19 - Damper*
q   In refrigerant hose from expansion valve to air conditioner compressor.

   

Removing and installing coolant temperature sender G62 > < Installing and adjusting