volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

ABOUT US
Assembly sequence > < Removing and installing gearbox housing and selector mechanism

Polo Mk3

5-Speed manual gearbox 02J
Dismantling and assembling gearbox
Removing and installing input shaft, output shaft (pinion shaft), differential and selector forks
 
A34-0030
  • Differential
    • ◆ Dismantling and assembling
  • Oil seal
    • ◆ Qty. 4
    • ◆ Always renew
  • Output shaft
    • ◆ Dismantling and assembling => Page 35-23
  • Reverse shaft support
    • ◆ Dismantling and assembling => Page 35-61
 
A34-0030
  • Reverse shaft
    • ◆ Dismantling and assembling => Page 35-58
  • Input shaft
    • ◆ Dismantling and assembling => page 35-1
  • Reverse gear selector fork
    • ◆ Dismantling and assembling
      => Page 34-93
    • ◆ Installation position => Page 34-67
  • Torx socket head bolt, 25 Nm
  • Selector mechanism
    • ◆ (Selector forks)
    • ◆ Dismantling and assembling
      => Page 34-93
  • Clutch housing
    • ◆ Servicing => Page 34-75
 
A34-0030
  • Hexagon nut, 25 Nm and then turn 90° further
    • ◆ 4 nuts for bearing support
  • Flange shaft with spring
    • ◆ Removing and installing => Page 39-1
    • ◆ Assembling=> from page 39-8
  • Cone head bolt, 25 Nm

Assembly sequence > < Removing and installing gearbox housing and selector mechanism