volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing gear selector mechanism > < II - Servicing gear stick
5-speed manual gearbox 085
Servicing selector mechanism (cable selector mechanism)
III - Assembly overview - removing and installing - selector cables
 
N34-0437
  • Gear selector cable
    • ◆ Installation position
  • Gate selector cable
    • ◆ Installation position => Page 34-23
    • ◆ Install before installing gear selector cable
  • Circlip
  • Rubber bush
    • ◆ Press in and out with drift
  • Spring clip
  • Sealing washer
  • Relay lever
    • ◆ Before removing, remove mounting bracket
    • ◆ Installation position => Fig. 3
 
N34-0437
  • Gate rod
    • ◆ Installation position => Fig. 3
  • Ball head
  • Hexagon bolt, 20 Nm
  • Selector finger
  • Hexagon nut, 20 Nm
  • Circlip
  • Bush
    • ◆ For gearbox selector lever
    • ◆ Before removing, remove mounting bracket
    • ◆ Removing => Fig.1
    • ◆ Only fits in one position
    • ◆ Press in by clamping in vice, use vice clamps
 
N34-0437
  • Circlip
  • Hexagon bolt, 25 Nm
  • Mounting bracket
    • ◆ Different mounting points on Diesel engine vehicles => Parts catalogue
    • ◆ Removing and installing
  • Bush
    • ◆ For relay lever
    • ◆ Before removing, remove mounting bracket
    • ◆ Removing => Fig.2
    • ◆ Only fits in one position
    • ◆ Press in by clamping in vice, use vice clamps
  • Hexagon bolt
    • ◆ For gearbox to engine
    • ◆ With thread to mount support bracket
 
N34-0437
  • Washer
  • Nut
    • ◆ Insert square head (arrow) in gear change lever
  • Gear selector lever
    • ◆ Before removing, remove mounting bracket
    • ◆ Installation position => Fig. 3
  • Washer
  • Rubber bush
    • ◆ Press in and out with drift
  • Combi-bolt, 20 Nm
  • Hexagon bolt, 15 Nm
  • Angle piece
    • ◆ For securing support bracket to assembly carrier
 
N34-0437
  • Washer
  • Hexagon bolt, 20 Nm
  • Support bracket
    • ◆ Installation position => Page 34-23
  • Hexagon nut, 20 Nm
  • Self-locking hexagon nut, 15 Nm
    • ◆ For selector cable to selector housing
  • Rubber washer
 
N34-0314

→ Fig.1     Pulling bush for gear stick lever out

A - Internal extractor 14 ... 19 mm, e.g. Kukko 21/2

B - Counter support, e.g. Kukko 22/2

 
N34-0313

→ Fig.2     Pulling bush for relay lever out

A - Internal extractor 8 ... 12 mm, e.g. Kukko 21/01

B - Counter support, e.g. Kukko 22/2

C - Adapter from counter support Kukko 22/1

 
N34-0439

→ Fig.3     Gear change lever, relay lever, selector finger installation position

  •      1 -     Gear change cable
  •      2 -     Gear change lever
    • is inserted into selector finger (arrow)
  •      3 -     Gate change cable
  •      4 -     Relay lever
  •      5 -     Mounting bracket
  •      6 -     Selector finger
  •      7 -     Gate rod

Note:

For ease of illustration the support bracket for gear change cable and gate change cable is not shown.

Removing and installing gear selector mechanism > < II - Servicing gear stick