volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Code letters, gearbox allocation, ratios, capacities 2 > < Gearbox identification
5-speed manual gearbox 085
Gearbox identification
Code letters, gearbox allocation, ratios, capacities

Manual gearbox

5-Speed 085

Code letters

CJC

CKE 1)

CLJ

Manufactured

from
to

06.94
09.94

06.94
09.94

06.94
09.94

Allocation

Model

Polo 1995 ▸

Polo 1995 ▸

Polo 1995 ▸

Engine

1.3 l - 40 kW

1.6 l - 55 kW

1.6 l - 55 kW

Ratio: Z2 : Z1

Final drive

62 : 16 = 3.875

61 : 17 = 3.588

61 : 17 = 3.588

1st gear

38 : 11 = 3.455

38 : 11 = 3.455

38 : 11 = 3.455

2nd gear

44 : 21 = 2.095

43 : 22 = 1.955

44 : 21 = 2.095

3rd gear

42 : 29 = 1.448

40 : 32 = 1.250

42 : 29 = 1.448

4th gear

45 : 41 = 1.098

41 : 46 = 0.891

45 : 41 = 1.098

5th gear

40 : 47 = 0.851

37 : 50 = 0.740

40 : 47 = 0.851

6th gear

-

-

-

Reverse gear

44 : 13 = 3.384

44 : 13 = 3.384

44 : 13 = 3.384

Speedometer drive

12 : 20 = 0.600

12 : 20 = 0.600

12 : 20 = 0.600

1)     France

Code letters

CJC

CKE

CLJ

Capacity

3.1 ltr.

Specification

Gearbox oil G 50 SAE 75W-90 (Synthetic oil)

Gearbox oil G 50 SAE 75W-90 (Synthetic oil)

Gearbox oil G 50 SAE 75W-90 (Synthetic oil)

Clutch control

Mechanical

Mechanical

Mechanical

Clutch plate ø

190 mm

200 mm

200 mm

Drive shaft flange ø

90 mm

90 mm

90 mm

Overall ratio in top gear

3.289

2.655

3.053

Manual gearbox

5-Speed 085

Code letters

CWN

CWS

CWT

Manufactured

from
to

09.94
12.95

09.94
07.95

09.94
07.95

Allocation

Model

Polo 1995 ▸

Polo 1995 ▸

Polo 1995 ▸

Engine

1.05 ltr. - 33 kW

1.6 ltr. - 55 kW

1.9 ltr. - 47 kW
Diesel

Ratio: Z2 : Z1

Final drive

64 : 15 = 4.267

61 : 17 = 3.588

61 : 17 = 3.588

1st gear

38 : 11 = 3.455

38 : 11 = 3.455

38 : 11 = 3.455

2nd gear

44 : 21 = 2.095

43 : 22 = 1.955

43 : 22 =1.955

3rd gear

42 : 29 = 1.448

40 : 32 = 1.250

40 : 32 = 1.250

4th gear

45 : 41 = 1.098

41 : 46 = 0.891

41 : 46 = 0.891

5th gear

41 : 46 = 0.891

37 : 50 = 0.740

37 : 50 = 0.740

6th gear

-

-

-

Reverse gear

44 : 13 = 3.384

44 : 13 = 3.384

44 : 13 = 3.384

Speedometer drive

12 : 20 = 0.600

12 : 20 = 0.600

12 : 20 = 0.600

Code letters

CWN

CWS

CWT

Capacity

3.1 ltr. 1)

Specification

Gearbox oil G 50 SAE 75W-90 (Synthetic oil)

Gearbox oil G 50 SAE 75W-90 (Synthetic oil)

Gearbox oil G 50 SAE 75W-90 (Synthetic oil)

Clutch control

Mechanical

Mechanical

Mechanical

Clutch plate ø

190 mm

200 mm

175 mm2)

Drive shaft flange ø

90 mm

90 mm

90 mm

Overall ratio in top gear

3.802

2.655

2.655

1)     From gearbox build date 23 10 5 the oil capacity has been reduced to 2.7 ltr., modification for gearbox housing

2)     Two-part flywheel

Manual gearbox

5-Speed 085

Code letters

CWU

CWV

CZG

Manufactured

from
to

09.94
07.95

09.94
07.95

08.95
12.95

Allocation

Model

Polo 1995 ▸

Polo 1995 ▸

Polo 1995 ▸

Engine

1.3 ltr. - 40 kW

1.6 ltr. - 55 kW

1.6 ltr. - 55 kW

Ratio: Z2 : Z1

Final drive

62 : 16 = 3.875

61 : 17 = 3.588

60 : 18 = 3.333

1st gear

38 : 11 = 3.455

38 : 11 = 3.455

38 : 11 = 3.455

2nd gear

44 : 21 = 2.095

44 : 21 = 2.095

44 : 21 = 2.095

3rd gear

42 : 29 = 1.448

42 : 29 = 1.448

42 : 29 = 1.448

4th gear

45 : 41 = 1.098

45 : 41 = 1.098

45 : 41 = 1.098

5th gear

40 : 47 = 0.851

40 : 47 = 0.851

41 : 46 = 0.891

6th gear

-

-

-

Reverse gear

44 : 13 = 3.384

44 : 13 = 3.384

44 : 13 = 3.384

Speedometer drive

12 : 20 = 0.600

12 : 20 = 0.600

12 : 20 = 0.600

Code letters

CWU

CWV

CZG

Capacity

3.1 ltr. 1)

Specification

Gearbox oil G 50 SAE 75W-90 (Synthetic oil)

Gearbox oil G 50 SAE 75W-90 (Synthetic oil)

Gearbox oil G 50 SAE 75W-90 (Synthetic oil)

Clutch control

Mechanical

Mechanical

Mechanical

Clutch plate ø

190 mm

200 mm

200 mm

Drive shaft flange ø

90 mm

90 mm

90 mm

iOverall ratio in top gear

3.298

3.053

2.970

1)     From gearbox build date 23 10 5 the oil capacity has been reduced to 2.7 ltr., => Page 34-76 modification for gearbox housing

Manual gearbox

5-Speed 085

Code letters

DCT 1)

DDH

DDJ

Manufactured

from
to

08.95
12.95

08.95
12.95

08.95
12.95

Allocation

Model

Polo 1995 ▸

Polo 1995 ▸

Polo 1995 ▸

Engine

1.9 ltr. - 47 kW
Diesel

1.4 ltr. - 40 kW
1.4 ltr. - 44 kW

1.6 ltr. - 55 kW

Ratio: Z2 : Z1

Final drive

61 :17 = 3.588

62 : 16 = 3.875

61 : 17 = 3.588

1st gear

38 : 11 = 3.455

38 : 11 = 3.455

38 : 11 = 3.455

2nd gear

43 : 22 = 1.955

43 : 22 = 1.955

43 : 22 = 1.955

3rd gear

39 : 33 = 1.182

40 : 32 = 1.250

40 : 32 = 1.250

4th gear

40 : 47 = 0.851

42 : 45 = 0.933

42 : 45 = 0.933

5th gear

36 : 51 = 0.706

37 : 50 = 0.740

37 : 50 = 0.740

6th gear

-

-

-

Reverse gear

44 : 13 = 3.384

44 : 13 = 3.384

44 : 13 = 3.384

Speedometer drive

12 : 20 = 0.600

12 : 20 = 0.600

12 : 20 = 0.600

1)     Cable control gear selection

Code letters

DCT

DDH

DDJ

Capacity

3.1 litre 2)

Specification

Gearbox oil G 50 SAE 75W-90 (Synthetic oil)

Gearbox oil G 50 SAE 75W-90 (Synthetic oil)

Gearbox oil G 50 SAE 75W-90 (Synthetic oil)

Clutch control

Mechanical

Mechanical

Mechanical

Clutch plate ø

175 mm 3)

190 mm

200 mm

Drive shaft flange ø

90 mm

90 mm

90 mm

Overall ratio in top gear

2.533

2.868

2.655

2)     From gearbox build date 23 10 5 the oil capacity has been reduced to 2.7 ltr., => Page 34-76 modification for gearbox housing

3)     Two-part flywheel

Manual gearbox

5-Speed 085

Code letters

CWL

CWX 1)

DCA2)

Manufactured

from
to

10.95
12.95

06.96
09.98

01.96
09.98

Allocation

Model

Polo 1995 ▸

Polo 1995 ▸

Polo 1995 ▸

Engine

1.05 ltr. - 33 kW

1.4 ltr. - 74 kW

1.05 ltr. - 33 kW

Ratio: Z2 : Z1

Final drive

64 : 15 = 4.267

62 : 16 = 3.875

64 : 15 = 4.267

1st gear

38 : 11 = 3.455

38 : 11 = 3.455

38 : 11 = 3.455

2nd gear

43 : 22 = 1.955

44 : 21 = 2.095

43 : 22 = 1.955

3rd gear

40 : 32 = 1.250

42 : 29 = 1.448

40 : 32 = 1.250

4th gear

41 : 46 = 0.891

45 : 41 = 1.098

41 : 46 = 0.891

5th gear

37 : 50 = 0.740

41 : 46 = 0.891

37 : 50 = 0.740

6th gear

-

-

-

Reverse gear

44 : 13 = 3.384

44 : 13 = 3.384

44 : 13 = 3.384

Speedometer drive

12 : 20 = 0.600

12 : 20 = 0.600

12 : 20 = 0.600

1)     Cable control gear selection

2)     Sun differential wheels larger; allocate components via parts catalogue

Code letters

CWL

CWX

DCA

Capacity

3.1 litre3)

2.7 litre

Specification

Gearbox oil G 50 SAE 75W-90 (Synthetic oil)

Gearbox oil G51SAE 75W-90 (Synthetic oil) 4)

Gearbox oil G 50 SAE 75W-90 (Synthetic oil)

Clutch control

Mechanical

Mechanical

Mechanical

Clutch plate ø

190 mm

200 mm

190 mm

Drive shaft flange ø

90 mm

90 mm

90 mm

Overall ratio in top gear

3.158

3.453

3.158

3)     From gearbox build date 23 10 5 the oil capacity has been reduced to 2.7 ltr., => Page 34-76 modification for gearbox housing

4)     This gearbox may only be topped up using gear oil G 51.

Manual gearbox

5-Speed 085

Code letters

DCC

DCD

DCH1)

Manufactured

from
to

01.96
08.96

01.96
08.96

01.96
09.98

Allocation

Model

Polo 1995 ▸

Polo 1995 ▸

Polo 1995 ▸

Engine

1.6 ltr. - 55 kW

1.05 ltr. - 33 kW

1.9 ltr. - 47 kW
Diesel

Ratio: Z2 : Z1

Final drive

60 : 18 = 3.333

64 : 15 = 4.267

61 : 17 = 3.588

1st gear

38 : 11 = 3.455

38 : 11 = 3.455

38 : 11 = 3.455

2nd gear

44 : 21 = 2.095

44 : 21 = 2.095

43 : 22 = 1.955

3rd gear

42 : 29 = 1.448

42 : 29 = 1.448

39 : 33 = 1.182

4th gear

45 : 41 = 1.098

45 : 41 = 1.098

40 : 47 = 0.851

5th gear

41 : 46 = 0.891

41 : 46 = 0.891

36 : 51 = 0.706

6th gear

-

-

-

Reverse gear

44 : 13 = 3.384

44 : 13 = 3.384

44 : 13 = 3.384

Speedometer drive

12 : 20 = 0.600

12 : 20 = 0.600

12 : 20 = 0.600

     From 01.96 larger sun differential wheels; allocate components via parts catalogue

1)     Cable control gear selection

Code letters

DCC

DCD

DCH

Capacity

2.7 litre

Specification

Gearbox oil G 50 SAE 75W-90 (Synthetic oil)

Gearbox oil G 50 SAE 75W-90 (Synthetic oil)

Gearbox oil G 50 SAE 75W-90 (Synthetic oil)

Clutch control

Mechanical

Mechanical

Mechanical

Clutch plate ø

200 mm

190 mm

175 mm2)

Drive shaft flange ø

90 mm

90 mm

90 mm

Overall ratio in top gear

2.969

3.802

2.533

2)     Two-part flywheel

Manual gearbox

5-Speed 085

Code letters

DCG

DCJ

DHB

Manufactured

from
to

01.96
08.96

01.96
09.98

01.96
08.96

Allocation

Model

Polo 1995 ▸

Polo 1995 ▸

Polo 1995 ▸

Engine

1.6 ltr. - 55 kW

1.3 ltr. - 40 kW

1.4 ltr. - 40 kW
1.4 ltr. - 44 kW

Ratio: Z2 : Z1

Final drive

61 : 17 = 3.588

62 : 16 = 3.875

62 : 16 = 3.875

1st gear

38 : 11 = 3.455

38 : 11 = 3.455

38 : 11 = 3.455

2nd gear

43 : 22 = 1.955

44 : 21 = 2.095

43 : 22 = 1.955

3rd gear

40 : 32 = 1.250

42 : 29 = 1.448

40 : 32 = 1.250

4th gear

42 : 45 = 0.933

45 : 41 = 1.098

42 : 45 = 0.933

5th gear

37 : 50 = 0.740

40 : 47 = 0.851

37 : 50 = 0.740

6th gear

-

-

-

Reverse gear

44 : 13 = 3.384

44 : 13 = 3.384

44 : 13 = 3.384

Speedometer drive

12 : 20 = 0.600

12 : 20 = 0.600

12 : 20 = 0.600

Code letters

DCG

DCJ

DHB

Capacity

2.7 litre

Specification

Gearbox oil G 50 SAE 75W-90 (Synthetic oil)

Gearbox oil G 50 SAE 75W-90 (Synthetic oil)

Gearbox oil G 50 SAE 75W-90 (Synthetic oil)

Clutch control

Mechanical

Mechanical

Mechanical

Clutch plate ø

200 mm

190 mm

190 mm

Drive shaft flange ø

90 mm

90 mm

90 mm

Overall ratio in top gear

2.655

3.298

2.868

Manual gearbox

5-Speed 085

Code letters

DED1)

DKC1)

DKE1)

Manufactured

from
to

05.96
09.98

08.96
09.98

08.96
09.98

Allocation

Model

Polo 1995 ▸

Polo 1995 ▸

Polo 1995 ▸

Engine

1.9 ltr. - 47 kW
Diesel
1.7 l - 44 kW
Diesel

1.0 ltr. - 37 kW

1.6 ltr. - 55 kW

Ratio: Z2 : Z1

Final drive

60 : 18 = 3.333

64 : 15 = 4.267

61 : 17 = 3.588

1st gear

38 : 11 = 3.455

38 : 11 = 3.455

38 : 11 = 3.455

2nd gear

43 : 22 = 1.955

43 : 22 = 1.955

43 : 22 = 1.955

3rd gear

40 : 32 = 1.250

40 : 32 = 1.250

40 : 32 = 1.250

4th gear

42 : 45 = 0.933

41 : 46 = 0.891

42 : 45 = 0.933

5th gear

37 : 50 = 0.740

37 : 50 = 0.740

37 : 50 = 0.740

6th gear

-

-

-

Reverse gear

44 : 13 = 3.384

44 : 13 = 3.384

44 : 13 = 3.384

Speedometer drive

12 : 20 = 0.600

12 : 20 = 0.600

12 : 20 = 0.600

1)     Cable control gear selection

Code letters

DED

DKC

DKE

Capacity

2.7 litre

Specification

Gearbox oil G 50 SAE 75W-90 (Synthetic oil)

Gearbox oil G 50 SAE 75W-90 (Synthetic oil)

Gearbox oil G 50 SAE 75W-90 (Synthetic oil)

Clutch control

Mechanical

Mechanical

Mechanical

Clutch plate ø

190 mm

190 mm

200 mm

Drive shaft flange ø

90 mm

90 mm

90 mm

Overall ratio in top gear

2.466

3.158

2.655

Manual gearbox

5-Speed 085

Code letters

DKF

DKG

DPX

Manufactured

from
to

08.96
09.98

08.96
09.98

01.97
09.98

Allocation

Model

Polo 1995 ▸

Polo 1995 ▸

Polo 1995 ▸

Engine

1.4 ltr. - 40 kW
1.4 ltr. - 44 kW
1.4 ltr. - 51 kW

1.0 ltr. - 37 kW

1.7 ltr. - 42 kW
Diesel

Ratio: Z2 : Z1

Final drive

62 : 16 = 3.875

65 : 16 = 4.063

61 : 17 = 3.588

1st gear

38 : 11 = 3.455

38 : 11 = 3.455

38 : 11 = 3.455

2nd gear

43 : 22 = 1.955

44 : 21 = 2.095

43 : 22 = 1.955

3rd gear

40 : 32 = 1.250

42 : 29 = 1.448

40 : 32 = 1.250

4th gear

42 : 45 = 0.933

45 : 41 = 1.098

42 : 45 = 0.933

5th gear

37 : 50 = 0.740

41 : 46 = 0.891

37 : 50 = 0.740

6th gear

-

-

-

Reverse gear

44 : 13 = 3.384

44 : 13 = 3.384

44 : 13 = 3.384

Speedometer drive

12 : 20 = 0.600

12 : 20 = 0.600

12 : 20 = 0.600

From 08.96 cable control gear selection

Code letters

DKF

DKG

DPX

Capacity

2.7 litre

Specification

Gearbox oil G 50 SAE 75W-90 (Synthetic oil)

Gearbox oil G 50 SAE 75W-90 (Synthetic oil)

Gearbox oil G 50 SAE 75W-90 (Synthetic oil)

Clutch control

Mechanical

Mechanical

Mechanical

Clutch plate ø

190 mm1)

190 mm

190 mm

Drive shaft flange ø

90 mm

90 mm

90 mm

Overall ratio in top gear

2.868

3.802

2.655

1)     1.4 ltr. - 55 kW = 200 mmø

Manual gearbox

5-Speed 085

Code letters

DQW

DSP1)

DSQ1)

Manufactured

from
to

08.96
12.97

01.97
09.98

01.97
09.98

Allocation

Model

Polo 1995 ▸

Polo 1995 ▸

Polo 1995 ▸

Engine

1.4 ltr. - 44 kW

1.4 ltr. - 74 kW

1.6 ltr. - 55 kW

Ratio: Z2 : Z1

Final drive

62 : 16 = 3.875

62 : 16 = 3.875

61 : 17 = 3.588

1st gear

38 : 11 = 3.455

38 : 11 = 3.455

38 : 11 = 3.455

2nd gear

43 : 22 = 1.955

44 : 21 = 2.095

43 : 22 = 1.955

3rd gear

40 : 32 = 1.250

42 : 29 = 1.448

40 : 32 = 1.250

4th gear

42 : 45 = 0.933

45 : 41 = 1.098

42 : 45 = 0.933

5th gear

37 : 50 = 0.740

41 : 46 = 0.891

37 : 50 = 0.740

6th gear

-

-

-

Reverse gear

44 : 13 = 3.384

44 : 13 = 3.384

44 : 13 = 3.384

Speedometer drive

12 : 20 = 0.600

12 : 20 = 0.600

12 : 20 = 0.600

1)     For vehicles with EDL; differential reinforced. Allocate components via parts catalogue

Code letters

DQW

DSP

DSQ

Capacity

2.7 litre

Specification

Gearbox oil G 50 SAE 75W-90 (Synthetic oil)

Gearbox oil G51SAE 75W-90 (Synthetic oil) 2)

Gearbox oil G 50 SAE 75W-90 (Synthetic oil)

Clutch control

Mechanical

Mechanical

Mechanical

Clutch plate ø

190 mm

200 mm

190 mm

Drive shaft flange ø

90 mm

90 mm

90 mm

Overall ratio in top gear

2.868

3.802

2.655

2)     This gearbox may only be topped up using gear oil G 51.

Manual gearbox

5-Speed 085

Code letters

DTX 1)

DWZ

DXD

Manufactured

from
to

09.98
07.99

09.98
12.99

09.98
07.99

Allocation

Model

Polo 1995 ▸

Polo 1995 ▸

Polo 1995 ▸

Engine

1.6 ltr. - 88 kW

1.0 ltr. - 37 kW

1.0 ltr. - 37 kW

Ratio: Z2 : Z1

Final drive

54 : 15 = 3.600

64 : 15 = 4.267

65 : 16 = 4.063

1st gear

38 : 11 = 3.455

38 : 11 = 3.455

38 : 11 = 3.455

2nd gear

36 : 17 = 2.118

43 : 22 = 1.955

44 : 21 = 2.095

3rd gear

36 : 25 = 1.440

40 : 32 = 1.250

42 : 29 = 1.448

4th gear

37 : 34 = 1.088

41 : 46 = 0.891

45 : 41 = 1.098

5th gear

33 : 37 = 0.892

37 : 50 = 0.740

41 : 46 = 0.891

6th gear

-

-

-

Reverse gear

44 : 13 = 3.384

44 : 13 = 3.384

44 : 13 = 3.384

Speedometer drive

12 : 20 = 0.600

12 : 20 = 0.600

12 : 20 = 0.600

From 09.98 the selector mechanism within gearbox and synchronization 3rd/4th gear have been redesigned. Allocate components via parts catalogue.

1)     For vehicles with EDL; differential reinforced. Allocate components via parts catalogue.

Code letters

DTX

DWZ

DXD

Capacity

2.7 litre

Specification

Gearbox oil G51SAE 75W-90 (Synthetic oil) 2)

Gearbox oil G 50 SAE 75W-90 (Synthetic oil)

Gearbox oil G 50 SAE 75W-90 (Synthetic oil)

Clutch control

Mechanical

Mechanical

Mechanical

Clutch plate ø

200 mm

190 mm

190 mm

Drive shaft flange ø

90 mm

90 mm

90 mm

Overall ratio in top gear

3.211

3.158

3.802

2)     This gearbox may only be topped up using gear oil G 51.

Manual gearbox

5-Speed 085

Code letters

DXE

DXF

DXG

Manufactured

from
to

09.98
10.99

09.98
07.99

09.98
07.99

Allocation

Model

Polo 1995 ▸

Polo 1995 ▸

Polo 1995 ▸

Engine

1.6 ltr. - 55 kW

1.9 ltr. - 47 kW
Diesel

1.7 ltr. - 42 kW
Diesel

Ratio: Z2 : Z1

Final drive

61 : 17 = 3.588

61 : 17 = 3.588

61 : 17 = 3.588

1st gear

38 : 11 = 3.455

38 : 11 = 3.455

38 : 11 = 3.455

2nd gear

43 : 22 = 1.955

43 : 22 = 1.955

43 : 22 = 1.955

3rd gear

40 : 32 = 1.250

39 : 33 = 1.182

40 : 32 = 1.250

4th gear

42 : 45 = 0.933

40 : 47 = 0.851

42 : 45 = 0.933

5th gear

37 : 50 = 0.740

36 : 51 = 0.706

37 : 50 = 0.740

6th gear

-

-

-

Reverse gear

44 : 13 = 3.384

44 : 13 = 3.384

44 : 13 = 3.384

Speedometer drive

12 : 20 = 0.600

12 : 20 = 0.600

12 : 20 = 0.600

Code letters

DXE

DXF

DXG

Capacity

2.7 litre

Specification

Gearbox oil G 50 SAE 75W-90 (Synthetic oil)

Gearbox oil G 50 SAE 75W-90 (Synthetic oil)

Gearbox oil G 50 SAE 75W-90 (Synthetic oil)

Clutch control

Mechanical

Mechanical

Mechanical

Clutch plate ø

200 mm

175 mm 1)

190 mm

Drive shaft flange ø

90 mm

90 mm

90 mm

Overall ratio in top gear

2.655

2.533

2.655

1)     Two-part flywheel

Code letters, gearbox allocation, ratios, capacities 2 > < Gearbox identification