Volkswagen Workshop Service and Repair Manuals

Removing air cleaner , Fig. 3

• Connecting hose
• Crankcase breather hose
• Air cleaner cover

Note:

If the cover screws are loosened or tightened with a power tool the lower part of the thread can be damaged. Therefore the use of a power tool is only permissible when:

• ◆ The power tool speed is max. 200 rpm
• ◆ The tightening torque is set to max. 3 Nm

• Filter element
• 10 Nm
• Air cleaner lower part
• Spacer sleeve
• Seal
• ◆ Renew if damaged
• Rubber grommet
• Regulating flap
• ◆ Check intake air preheating => Page 24-83
• Warm air intake
• Air intake connecting piece
• Rubber bush

→ Fig. 1     Resistance values for coolant temperature sender (G62)

Scale A shows resistance values for temperature range 0...50 °C and scale B the values for temperature range 50...100 °C.

Examples:

• ◆ 30 °C corresponds to a resistance from 1500...2000 ω
• ◆ 80 °C corresponds to a resistance from 275...375 ω

→ Fig.2     Resistance values for intake air temperature sender (G42)

Scale A shows resistance values for temperature range 0...50 °C and scale B the values for temperature range 50...100 °C.

Examples:

• ◆ 20 °C corresponds to a resistance from 2340...2680 ω
• ◆ 80 °C corresponds to a resistance from 290...330 ω

→ Fig. 3     Removing air cleaner

• ‒ Release accelerator cable and earth strap from retainers -arrows-. Then pull off hoses -1- and -2-.
• ‒ Remove bolts -3- and take air cleaner off upwards.