Polo Mk3
Part II |
1 - | Cylinder head cover |
q | With oil filler neck |
q | If cylinder head cover is damaged, renew along with oil filler neck |
q | Before fitting, thoroughly clean sealing surface of cylinder head with clean cloth. |
2 - | To turbocharger. |
3 - | 10 Nm |
q | First hand tighten all bolts. |
q | Then, first tighten both upper bolts and then tighten the remainder to prescribe torque setting working from inside to outside using diagonal sequence |
4 - | Pressure control valve |
q | For crankcase breather. |
5 - | Cap |
q | Renew seal if damaged |
6 - | Seal |
q | Renew if damaged. |
7 - | Oil filler neck |
q | Renew |
8 - | Bracket |
q | With fuel lines |
9 - | Cylinder head cover gasket |
q | Renew if damaged. |
10 - | 20 Nm |
11 - | Lifting eye |
12 - | 10 Nm |
13 - | Central connector |
q | For unit injector. |
14 - | From brake servo |
15 - | Tandem pump |
q | Must not be taken apart |
q | For fuel and vacuum supply. |
q | Removing and installing → Chapter. |
q | Checking → Chapter |
16 - | 25 Nm |
17 - | Supply hose |
q | From fuel filter → Item |
q | White or with white marking. |
q | Check for secure seating. |
q | Secure with spring-type clips. |
18 - | Return hose |
q | To fuel filter → Item. |
q | Blue or with blue marking. |
q | Check for secure seating. |
q | Secure with spring-type clips. |
19 - | Seal |
q | Renew |
20 - | Pin, 10 Nm |
q | For engine cover. |
21 - | Bracket |
22 - | Hexagon nut with cone |
23 - | Cylinder head gasket |
q | Renew |
q | Note marking → Chapter |
q | If renewed, change coolant in entire system |
24 - | Hall sender -G40- |
q | For camshaft position |
q | To remove sealing grommet, unbutton from rear toothed belt guard. |
q | Checking → Chapter |
25 - | Cylinder head bolt |
q | Renew |
q | Observe sequence when loosening and tightening → Chapter. |
q | Before installing, place washers in cylinder head → Item. |
26 - | Unit injector |
q | Removing and installing → Chapter. |