volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Part III > < Assembly overview|Part I
Part II
   
Part II
1 - Cylinder head cover
q   With oil filler neck
q   If cylinder head cover is damaged, renew along with oil filler neck
q   Before fitting, thoroughly clean sealing surface of cylinder head with clean cloth.
2 - To turbocharger.
3 - 10 Nm
q   First hand tighten all bolts.
q   Then, first tighten both upper bolts and then tighten the remainder to prescribe torque setting working from inside to outside using diagonal sequence
4 - Pressure control valve
q   For crankcase breather.
5 - Cap
q   Renew seal if damaged
6 - Seal
q   Renew if damaged.
7 - Oil filler neck
q   Renew
8 - Bracket
q   With fuel lines
9 - Cylinder head cover gasket
q   Renew if damaged.
10 - 20 Nm
11 - Lifting eye
12 - 10 Nm
13 - Central connector
q   For unit injector.
14 - From brake servo
15 - Tandem pump
q   Must not be taken apart
q   For fuel and vacuum supply.
q   Removing and installing → Chapter.
q   Checking → Chapter
16 - 25 Nm
17 - Supply hose
q   From fuel filter → Item
q   White or with white marking.
q   Check for secure seating.
q   Secure with spring-type clips.
18 - Return hose
q   To fuel filter → Item.
q   Blue or with blue marking.
q   Check for secure seating.
q   Secure with spring-type clips.
19 - Seal
q   Renew
20 - Pin, 10 Nm
q   For engine cover.
21 - Bracket
22 - Hexagon nut with cone
23 - Cylinder head gasket
q   Renew
q   Note marking → Chapter
q   If renewed, change coolant in entire system
24 - Hall sender -G40-
q   For camshaft position
q   To remove sealing grommet, unbutton from rear toothed belt guard.
q   Checking → Chapter
25 - Cylinder head bolt
q   Renew
q   Observe sequence when loosening and tightening → Chapter.
q   Before installing, place washers in cylinder head → Item.
26 - Unit injector
q   Removing and installing → Chapter.

   

Part III > < Assembly overview|Part I