volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Silencer with mountings > < Removing and installing parts of exhaust system
4-Cyl. injection engine (2 valve, roller rocker finger), Mechanics
Removing and installing parts of exhaust system
Exhaust manifold, front exhaust pipe and catalyst with attachments
 
N26-0272
  • Warm air collector plate
  • 10 Nm
    • ◆ Note tightening sequence
      Page => 26-6 , Fig. 1
  • Exhaust manifold
    • ◆ With integrated pre-catalyst only engine codes AKP, AUC or AUD
  • Gasket
    • ◆ Renew
  • Lock nut, 25 Nm
 
N26-0272
  • Lambda probe 2 after catalyst (G130)*, 50 Nm
    • ◆ Only engine codes AKP, AUC, AUD
    • ◆ Checking:

=> Repair group 24; Check functions; Check Lambda probe and Lambda regulation after catalyst

    • ◆ Grease only the threads with "G 052 112 A3"; "G 052 112 A3" must not get into the slots on the probe body
    • ◆ Remove and install with 3337
  • To silencer
  • Marking
  • Connector
    • ◆ Only engine codes AKP, AUC, AUD
    • ◆ For Lambda probe 2 after catalyst (G130) and Lambda probe heating (Z29)
    • ◆ Black, 4-pin
 
N26-0272
  • Front exhaust pipe with catalyst
    • ◆ Check catalyst (engine codes AKP, AUC, AUD)
    • ◆ Only engine code AKK with ECE standard: uncoated catalyst
  • Mounting
    • ◆ Renew if damaged
  • Locating nut, 40 Nm
  • Connector
    • ◆ For Lambda probe 1 before catalyst (G39) and Lambda probe heating (Z19)
    • Engine codes AKK, ALD:
    • ◆ Black,4-pin
    • Engine codes AKP, AUC, AUD:
    • ◆ Black, 6-pin
 
N26-0272
  • Lambda probe 1 before catalyst (G39)*, 50Nm
    • ◆ Checking:

=> Repair group 24; Check functions; Check Lambda probe and Lambda regulation before catalyst

    • ◆ Grease only the threads with "G 052 112 A3"; "G 052 112 A3" must not get into the slots on the probe body
    • ◆ Remove and install with 3337
    • ◆ Check Lambda probe dynamics
      (only engine code AKP, AUC, AUD) => Page 26-10 , Checking catalyst
    • ◆ Only engine code AKK with ECE standard: lead resistant Lambda probe
  • Bracket
    • ◆ For electric wiring of Lambda probe 1 before catalyst

Note:

Tighten warm air collector plate in sequence as illustrated to ensure it is installed free of stress.

 
N26-0271

→ Fig. 1     Tightening sequence, warm air collector plate on exhaust manifold.

Silencer with mountings > < Removing and installing parts of exhaust system