volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Enginecrankshaft group, pistons > < Assembly mountings
4-Cyl. injection engine (4-valve, roller rocker arm), Mechanics
Removing and installing engine
Additional information and removal instructions for vehicles with air conditioner
Warning!
The air conditioning system refrigerant circuit must not be opened.

Note:

To prevent damage to condenser and also to the refrigerant lines/hoses, ensure that the pipes and hoses are not stretched, kinked or bent.

To facilitate removing and installing the engine without opening the refrigerant circuit:

  • ‒ Detach air conditioning fluid container.
  • ‒ Remove retaining clamp(s) from refrigerant pipes.
  • ‒ Remove ribbed belt .
  • ‒ Removing lock carrier with attachments:

=> General body repairs; Repair group 50; Body, front; Removing and installing lock carrier with attachments.

  • ‒ Set lock carrier with radiator and condenser to the side so that the refrigerant pipes and hoses are not stressed.
  • ‒ Removing air conditioner compressor:

=> Repair group 87; Air conditioner with manual control; Removing and installing compressor bracket

Enginecrankshaft group, pistons > < Assembly mountings