Volkswagen Workshop Service and Repair Manuals

Special tools, workshop equipment, testers, measuring instruments and auxiliary items required

• ◆ V.A.G 1332 Torque wrench (40...200 Nm)

• ◆ 3217 Ring nut spanner

Removing

• ‒ First check whether a coded radio is fitted. If this is the case obtain the anti-theft coding.
• ‒ Note safety precautions before starting work

• ‒ With ignition switched off disconnect battery earth strap.
• ‒ Fold rear seat forwards.
• ‒ Remove cover in luggage boot floor.
• ‒ → Pull connector -1- and supply and return pipes -2, 3- off flange.
• ‒ Remove union nut from flange with 3217.
• ‒ Pull flange and seal out of the opening in fuel tank.
• ‒ Release delivery unit from bayonet connection by turning to left and remove from fuel tank.

Note:

If the delivery unit is to be renewed then drain old delivery unit before disposal.

Installing

• ‒ Installation of the fuel delivery unit is carried out in the reverse order.

Notes:

• ◆ Coat flange seal with fuel when fitting.
• ◆ When inserting the fuel delivery unit ensure that the fuel gauge sender is not bent.
• ◆ When the fuel delivery unit is correctly installed the fuel gauge sender float points to fuel filler pipes.
• ◆ Installation position of fuel delivery unit flange => Page 20-7 , Fig..