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Volkswagen Workshop Service and Repair Manuals

Galvanized body parts > < Steel panels repair
High-resistance body panel
High-resistance body panel
Our vehicles are increasingly equipped with high-resistance panels. The fields of application of these panels may be consulted in → Rep. gr.00.
What is a high-resistance panel?
Apparently a normal plate, but due to its different alloys it features an elasticity limit that is higher than that of the common body panels. In other words, by exerting the same force on the panel, deformation „dents“on the high-resistance panel is not as deep as on a common panel.
What should be taken into account when unwrinkling?
The unwrinkling operation is carried out with conventional tools. Due to the higher resistance to deformation, there is a higher resistance, which is why it will be necessary to apply more force. If the folds are undented, the material may break.
What should be taken into account when aligning with the alignment bracket or with the hydraulic press?
Due to the higher resistance of the panels, it is necessary to stretch even more than on a common panel, before the panel is in the desired position. Due to the higher distribution of force, although the same happens with the common welded panels, to high-resistance panels, it is also necessary to apply more force. In order to prevent the panel from yielding or cracking, provide additional anchorage.
  WARNING
t  If the high-resistance panel stretches too much, the length may be larger than desired!
t  For safety reasons, just as with common panels, it is also prohibited to heat the high-resistance panels when undenting!
What should be taken into account when repainting?
If the high-resistance panel heats too fast due to the drying equipment, the panel will stretch. If, however, the panel is connected to the reinforcement located in the back through spot welding or through bonding, dents will appear at these spots that will remain visible after cooling. For this reason, the drying equipment must be slowly placed in maximum power. Drying may be done in the drying cabin without any danger.
   

Galvanized body parts > < Steel panels repair