volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Dimensions for the adhesive cord and primer on the upper glass edge > < Clearance dimensions for the side glass
Prepare the new glass without encapsulation for glass assembly
Prepare the new glass without encapsulation for glass assembly
All glasses (Exceptions: rear window - sedan) are supplied without encapsulation. These glasses only have the PUR sealing lip -1- and the distancing shoulder -2-.
Follow the different distances from windscreens without sealing lip -1- and without distancing shoulder -2- in relation to the glass edge:
for the upper edge → Chapter
for the lower edge → Chapter
   
and for the side edge → Chapter
1 - Sealing lip
2 - Distancing shoulder
3 - Glass
  Note
The adhesive cord application area -3- does not have pre-cover nor primer.
–  Clean around the glass edge, with a width of 20 mm, with the cleaning solution -D 009 401 04-.
–  Then, clean the glass edge with a lint-free cloth in order to dry it.
  WARNING
The ceramic paint coat in the glass is not a primer coat! Before applying the gluing and sealing material, the glass must mandatorily have the primer coat! Use only the primer for glass and body -D 009 200 02-.
  N64-0194
–  Then, apply the primer -2- with the primer applicator -D 009 500 25--1- evenly on a cord.
t  Drying period, approx. 10 minutes
When installing the side glass, the clearance must be split.
  N64-0193

Dimensions for the adhesive cord and primer on the upper glass edge > < Clearance dimensions for the side glass