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Rear door glass (damaged) - remove > < Rear door glass - assembly overview

Polo Mk4

Rear door glass (undamaged) - remove
Rear door glass (undamaged) - remove
–  Remove the rear door lining → General body repairs, interior; Rep. Gr.70
–  Disconnect the rear door glass demister terminals and press the fittings on the glass.
   
–  Remove the rear window wiper motor → Electrical system; Rep. Gr.92
–  Insert the drilling tool (glued glass removal kit -VAG 1474B-) through the adhesive (use the side area of the rear door glass).
The drilling tool must be inserted as close as possible to the glass.
  N64-0278
–  Pass a cutting wire tip to the internal side (use pliers and gloves).
–  Insert the cutting wire between the door lip and the flange, with the help of the tube -1- (from the glass removal kit -VAG 1755-).
  N64-0279
–  If the clearance dimensions are too small, insert the cutting wire from below the lip with the plastic wedge (from the glass removal kit -VAG 1755-).
–  Place the cutting wire around the rear door glass as illustrated in the figure.
  Note
Press the cutting wire to a sufficient depth, to avoid damage to the door lip and flange.
  N64-0244
–  Pass the wire tip to inside and fasten the pulling grasp traction cable -VAG 1351/1- for support.
–  Glue the internal glass flange -1- with adhesive tape with screen reinforcement.
–  Fasten the wire tip to the device with ratchet.
–  Place the device with ratchet -VAG 1654A- in “position I”.
–  Change the position of the device with ratchet to the “position II”, and so forth up to the “position V”, and remove the glass.
–  During the cutting operation, press the cutting metal wire against the glass with a plastic wedge, to gain access to the glass flange.
  N64-0069

Rear door glass (damaged) - remove > < Rear door glass - assembly overview