volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

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Rear door packings - assembly overview > < Door latch - remove and install|Remove

Polo Mk4

Install
   
Install

–  Install the door lock on the subframe.
–  Pull the operating lever -1- in the direction of the arrow.
–  Tighten, in direction of the arrow, the spring -2- fastened to the door lock with a screwdriver, and fit the lock lever to the spring.
  Note
When the operating lever is coupled, the lock is locked. Thus, the further “incorrect” coupling of the Bowden cable is avoided.
   
–  Remove the door window fastening (for example, adhesive tape) and move the door window downwards, until it is possible to assemble the expansion bushing -2- and the expansion pin -1- in the door.
–  Place the expansion bushing -2- and the expansion pin -1- in the window.
–  Centralize the expansion bushing in the window.
–  Move the door window upward and fasten it.
–  Insert the electric harnesses in the door, through the bellows, and fasten the clips to the internal door panel.
–  Insert the subframe in the door.
  N58-0199
–  Place all screws. Tighten the screws marked with -1- and -2- in the sequence indicated, tightening torque: 8 Nm.
–  The other screws can be tightened in any sequence.
  N58-0196
–  Lower the window lift, until the window lift guide -4- is directly below the assembly opening in the subframe.
–  Insert the door window -3- in the window drive mechanism guide slot -4-.
–  Fit the lock - with a slight pressure - from above in the window lift -4-.
–  Installation is performed in the reverse removal sequence.
l  Check the handle operation before closing the door, otherwise, the door will not open.
  N58-0199

Rear door packings - assembly overview > < Door latch - remove and install|Remove