volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Torque settings > < Securing engine to assembly stand
Installing engine
Installing engine
Installation is carried out in the reverse order. When installing, note the following:
  Caution
When doing any repair work, especially in the engine compartment, pay attention to the following due to the cramped conditions:
t  Route all the various lines (e.g. for fuel, hydraulics, active charcoal filter system, coolant, refrigerant, brake fluid and vacuum) and electrical wiring in their original positions.
t  To avoid damage to lines, ensure sufficient clearance to all moving or hot components.
Vehicles with manual gearbox
–  Check clutch release bearing for wear and renew if necessary.
–  Lightly grease clutch release bearing, release bearing guide sleeve and splines on input shaft with G 000 100.
Vehicles with automatic gearbox
–  Only use nuts approved in parts programme to secure torque converter to drive plate.
Continuation for all vehicles
–  Check whether dowel sleeves for centring engine and gearbox are in cylinder block and install if necessary.
   
–  Hook intermediate plate onto sealing flange and slide onto dowel sleeves -arrows-.
–  When swinging engine in, ensure that there is clearance between drive shafts.
–  Rock engine to align engine mountings stress-free.
  Note
Torque settings for assembly mounting → Chapter.
–  Install drive shafts → Running gear, axles, steering; Rep. Gr.40
Vehicles with air conditioner
–  Install air conditioner compressor.
–  Installing poly V-belt → Chapter.
Continuation for all vehicles
–  Electrical connections and routing → Electrical system; Rep. Gr.97.
Vehicles with manual gearbox
–  Install hydraulic clutch slave cylinder → 5-speed manual gearbox 02T; Rep. Gr.30
–  Install selector mechanism → 5-speed manual gearbox 02T; Rep. Gr.34
–  Install engine splash guard.
Vehicles with automatic gearbox
–  Reconnect selector lever cable to gearbox and adjust if necessary: → Automatic gearbox 001; Rep. Gr.37
Continuation for all vehicles
–  Filling with coolant → Chapter.
–  Install air cleaner housing → Chapter.
–  Adapt engine control unit to throttle valve control module and exhaust gas recirculation valve → Chapter.
–  Vehicles with automatic gearbox, additionally adapt gearbox control unit → Vehicle diagnosis, testing and information system VAS 5051.
–  Carry out road test and read all fault memories → Chapter
  N10-0160

Torque settings > < Securing engine to assembly stand