volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing poly V-belt > < Part I: Assembly overview - belt drive
Part II: Assembly overview - cylinder block
   
Part II: Assembly overview - cylinder block
1 - Cylinder block
q   Dismantling and assembling aluminium cylinder block → Chapter.
q   Dismantling and assembling pistons and conrods → Chapter.
2 - 50 Nm
q   Tightening sequence: Upper right bolt first, then lower right bolt, and bolts on left last (as seen in direction of travel).
3 - Oil filter
q   Loosen on hexagon.
q   Tighten threaded supports to stop by hand.
q   Tighten filter by hand.
q   Observe installation instructions on oil filter.
4 - M8: 20 Nm + 1/4 turn (90°) further.
5 - Compact bracket
q   For alternator, air conditioner compressor and poly V-belt tensioning element.
q   Removing and installing compact bracket on vehicles with an air conditioning system: → Heating, air conditioning; Rep. Gr.87.
6 - 13 Nm
q   Loosen and tighten flywheel end bolts only with socket insert -T10058-.
7 - Oil sump
q   Removing and installing → Chapter.
8 - Oil drain plug, 30 Nm
q   With attached seal.
q   Renew.
9 - Tensioning element
q   For poly V-belt.
q   For vehicles with an air conditioning system only.
q   Swing with open-jaw spanner (16 mm) to slacken poly V-belt.
q   Removing and installing poly V-belt → Chapter.

   
Toothed belt routing
A - Coupling drive toothed belt
B - Main drive toothed belt
  N13-0150

Removing and installing poly V-belt > < Part I: Assembly overview - belt drive