Volkswagen Workshop Service and Repair Manuals

Removal

–  Remove engine bonnet in -arrow direction-. –  Remove trapezoidal belt → Chapter. –  Remove mechanical distribution upper protection. –  Remove vacuum pump for servo-brake.

–  Remove engine lower anti-noise.

–  Install collecting tank 10-222A with feet 10-222A/1. –  Place collecting tank on support ring on head and slightly tension engine.

–  Loosen fastening screws of engine support/accessories support, accessories support/body and of counter-support of accessories/body -arrows- and completely remove set support. –  Remove mechanical distribution cover upper part.   Note t  Accessories support can only be removed when engine is supported by strutting device 10-222A! t  Engine support can only be removed when accessories support has already been removed. t  To loosen engine support screw, it is necessary to rise engine a little with support equipment. –  Install engine support on engine block.

–  Turn crank shaft to cylinder OT 1. –  Steering wheel marking -1- must be aligned with transmission marking -2-   Note t  Transmission milled surface must be -A- perpendicular to steering wheel marking. t  With engine removed:

t  Screw adjusting device 2068 A as shown. t  Regulate adjusting device to 120 mm. Left slot of the sliding gauge is -arrow A- reference point t  Turn crank shaft until marking-OT on steering wheel is aligned with -arrow- device point B- for adjustment

–  Mannually screw adjustment screws -1- until bumper. –  Lock command shaft as shown with rule for command shaft -T10098-.

–  Lock injection pump gear with locking punch 3359. –  Loosen screws -1- of injection pump gear –  Remove mechanical distribution cover lower part –  Remove pad/belt pulley. –  Mark rotation direction of indented belt. –  Loosen tension pulley. –  Remove indented belt.