volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Injection components - remove and install > < General instructions regarding the injection system
Component location
Component location
Components A to D are not represented in the illustration.
Lambda probe after the catalyst -G130- installed on the front exhaust tube in 11/10 with the OBD BR2
   
A - Brake pedal switch -F47- or Brake light switch -F-
q   Together in one case, in the feet compartment, on the brake pedal.
B - Accelerator pedal position sensor -G79- and Sensor 2 of accelerator pedal position -G185-
q   At the feet compartment, on the accelerator pedal.
C - Clutch pedal switch -F36- and Clutch pedal switch to start -F194-
q   In feet compartment, on clutch pedal.
D - Fuel pressure regulator
q   On fuel filter (BAH engine) on Fuel pump (pre-supply pump) -G6- (BPA/CCRA engines)
1 - Cold start system petrol filling reservoir
q   BPA/CCRA engines.
q   This is not valid for CCRA engines with cold start system only with ethanol (E-Flex).
2 - Connector
q   Black, 3 poles.
q   To the Engine speed sensor -G28-.
3 - Connector
q   Black, 4 poles.
q   To the Intake manifold pressure sensor -G71- with the Air intake temperature sensor -G42-.
4 - Intake manifold
q   Remove and install → Chapter.
5 - Knock sensor 1 -G61-
q   Installation location. On the cylinder block, intake side.
q   Tightening torque = 20 Nm.
6 - Throttle valve module -J338-
7 - Engine speed sensor -G28-
q   Installation location: On the cylinder block, intake side, between engine and gearbox.
8 - Engine control unit -J623-
q   Fit or remove the connector only with ignition switched off.
q   Unlock to disengage.
9 - Ignition transformer -N152-
q   With codes for ignition cables, do not confuse.
q   Remove and install → Chapter.
10 - Heating control unit -J65-
q   Only for vehicles equipped with E-Flex start system.
11 - Cold start valve -N17-
q   Fir CCRA engines, it is close to the petrol reservoir.
12 - Hall Sensor -G40-
q   Remove and install.
13 - Connector
q   Black, 4 poles.
q   To the Lambda probe -G39- and Lambda probe heating -Z19-.
14 - Coolant temperature sensor -G62-
q   With 2-pole.
q   On the thermostat valve body.
15 - Lambda probe -G39-, 50 Nm
q   Installation location: On the exhaust tube for BAH and BPA engines and on the exhaust manifold for CCRA engines.
16 - Cylinder 1 injector -N30-, Cylinder 2 injector -N31-, Cylinder 3 injector -N32- and Cylinder 4 injector -N33-
17 - Fuel rail
q   With Resistance for fuel pre-heating -Z66-, Resistance 2 for fuel pre-heating -Z108-, Resistance 3 for fuel pre-heating -Z109- and Resistance 4 for fuel pre-heating -Z110- only for vehicles equipped with E-Flex cold start system.
q   Upon removal, disconnect battery earth wire from the fuel distributor with resistance.
q   Fastening screw torque, 10 Nm.
18 -  Cold start system pipes
19 - Magnetic valve 1 for activated charcoal reservoir -N80-

   

Injection components - remove and install > < General instructions regarding the injection system