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Volkswagen Workshop Service and Repair Manuals

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Oil pump - remove and install > < Operation sequence

Polo Mk4

Installation
Installation
  Note
t  Observe seal expiration date.
t  Oil carter and cover must be installed within 5 minutes after silicone seal application.
t  Oil carter may be easily and safely installed using threaded bolts M6 in two flange points on the engine block.
   
–  Cut tube injector on front marking (Ø of injector, which is approx. 3 mm).
–  Apply silicone seal, as shown, onto carter clean sealing surface. Sealing cord must:
t  be 2...3 mm thick.
t  Pass on the inside, in the area of bolt holes -arrows-.
  Note
Sealing cord may not be thicker, otherwise excess seal may drop onto oil carter and clog sieve on oil sucking tube.
  N17-0019
–  Apply silicone seal, as shown, onto carter clean sealing surface. (figure shows seal cord position on engine block).
–  Install oil carter immediately and tighten a little all the bolts.
–  Tighten new carter bolts at 10 Nm.
–  Then tighten all bolts more 90°.
–  Tighten oil carter/transmission bolts at 40 Nm.
  A17-0029
–  Apply silicone seal, as shown, onto oil carter cover clean sealing surface. Sealing cord must:
t  be 2...3 mm thick.
t  Pass on the inside, in the area of bolt holes -arrows-.
  Note
Sealing cord may not be thicker, otherwise excess seal may drop onto oil carter and clog sieve on oil sucking tube.
–  Install oil carter immediately and tighten a little all the bolts.
–  Then tighten bolts at 15 Nm.
  Note
After oil carter installation, seal must dry for approximately. 30 minutes. Only after that engine oil may be filled.
  R17-0002

Oil pump - remove and install > < Operation sequence