volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Air distribution drive mechanism (Behr box) - remove and install > < Plenum chamber (Behr) - remove and install|Installation
Plenum chamber (heating) - disassemble and assemble
Plenum chamber (heating) - disassemble and assemble
Only for vehicles with heating system:
t  Vehicles with heating and air conditioning system/Climatic → Chapter.
t  Vehicles with heating and air conditioning system (Climatronic) → Chapter.
   
Assembly overview of Behr plenum chamber with heating system:
1 - Heater unit harness
2 - Upper plenum chamber part
3 - Support
q   Fastened on transverse support and plenum chamber
4 - Fresh air fan pre-resistance with overheating fuse -N24-
q   Remove and install → Chapter
5 - Air intake nozzle
q   With small cold and circulation air door
6 - Sealing
q   Replace if damaged
7 - Lower rear part of plenum chamber
8 - Control motor for natural air valve and recirculation valve -V154-
q   Operates simultaneously the small cold air and air circulation door
q   Remove and install → Chapter
q   Check → Chapter
9 - Support
10 - Natural air fan -V2- (Behr box)
q   Remove and install → Chapter
q   Check → Chapter
11 - Fan case
12 - Dust and pollen filter cover
13 - Dust and pollen filter
q   Remove and install → Chapter
14 - Air distribution drive mechanism
q   Remove and install → Chapter.
15 - Lower plenum chamber part
16 - Auxiliary heating resistance -Z35-
q   Diesel engine vehicles only
q   Remove and install → Chapter.
17 - Heat exchanger
q   Remove and install → Chapter.
18 - Upper plenum chamber part
19 - Temperature adjustment mechanism
q   Remove and install → Chapter.

   

Air distribution drive mechanism (Behr box) - remove and install > < Plenum chamber (Behr) - remove and install|Installation