volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

1st to 3rd gear clutch -K1-: disassemble and assemble > < ATF pump: disassemble and assemble
Idler pinion: disassemble and assemble
   
Idler pinion: disassemble and assemble
1 - Driving washer
q   Place over the cage -2-
q   The smooth side must face outwards
2 - Cage with fastening elements
q   Assemble the external ring for the idler pinion → Fig.
3 - External ring for idler pinion
q   Assembly position: the inscription and the bevel -arrow- must be facing the planetary gear bearer

   
Fig.1 - Assemble the idler pinion
–  Place the external ring -arrow C- over the workbench so the bevel -arrow B- faces downwards.
–  Place the cage -arrow D- over the external ring so the conical guide flaps -arrow A- face downwards.
–  Push the fastening elements inwards at the same time you fit the cage to the external ring by means of the guide flaps.
–  Place the driving washers over the cage.
–  Check the idler pinion operation:
–  Place the idler pinion in assembly position (with the inscription and the bevel facing upwards).
–  Put the planetary gear bearer in the cage.
Turn the planetary gear bearer to the left - "idler pinion opened".
Turn the planetary gear bearer to the right - "idler pinion closed".
  N38-0087

1st to 3rd gear clutch -K1-: disassemble and assemble > < ATF pump: disassemble and assemble